Delaval On Farm Blending Pre/Post Solution OFB 1.5 Quick Start Guide Requirements: 1. A clear area to mount the system. System needs an area of 30”W X 30.63”H X 9.75”D for the main panel and 22”W X 18”H X 9.75”D for the recirculation panel. Recirculation panel should be mounted to the right of the main panel. 2. A reliable, preferably dedicated, cold/tempered water supply line… preferably not a CIP/Back flush line. NO hot water. Plumb the supplied TwistIIClean filter into the supply line.
Unit Installation Photo
3. A 110-120 VAC power outlet. Preferably above the planned mounting point of the unit and within 4’, to prevent any extension cord usage. 4. Compressed air.
Power Supply
5. Floor space below the mounting point of the DeLaval OFB Solution large enough to place the concentrated chemicals and RTU tanks. 6. A marked 128oz container.
Step 1: Mount OFB Panel 1. Remove cardboard mounting template - do not throw away. 2. Prepare for wall mounting OFB Panel by marking and pre-drilling holes according to the template provided.
Mounting Kit 331/2
TOP
3. Mount panel to wall using the mounting kits provided.
!
Main
341/2
Main
Recirc
Recirc
MainRecirc
MainRecirc
WARNING:
The Delaval OFB Solution is intended to be installed by experienced installers, in accordance with all applicable electrical and plumbing codes.
1.5 Mounting Template
DeLaval Inc. 11100 N. Congress Avenue Kansas City, MO 64153-1296 USA www.delaval-us.com
P/N 90096399 Rev. A
1
Menu Screens Step 2: Water Supply Setup 1. Mount TwistIIClean filter using hardware and mounting panel provided. 2. Connect farm water supply to filter and OFB water inlet hose.
DATE & TIME <0000-00-00> <00:00> YYYY-MM-DD HH:MM
Date & Time
3. DO NOT turn on water at this time.
Step 3: Initial System Setup 1. Plug OFB power cord into farm power supply 2. Set Date & Time: The date follows the ISO 8601 standard format with four digits for the year followed by two digits for the month and two digits for the day. The time also follows an ISO 8601 standard, but is limited to hours and minutes on a 24-hour clock. If you enter an invalid date, an error screen will appear. 3. Press any button to enter menu screens.
SYSTEM SETUP EDIT SETUP PASSWORD__ EDIT PIN NUMBER EDIT ACCOUNT NAME EDIT MACHINE NAME EDIT COMPANY NAME SET USER PRIME SET LCD CONTRAST SET DATE & TIME CLEAR SETTINGS VIEW SOFTWARE ID EXTERNAL ALARM
Initial System Setup
4. Initial System Setup: The Initial System Setup screens allow you to set up the control system. This includes inputting a new installer password.
SETUP PASSWORD
5. Edit Setup Password: The Edit Setup Password menu allows you to set a new password for access to the program menus. The default password is 00000.
6. Edit PIN Number: The Edit PIN Number menu allows you to set a new PIN for managers to download reports. The default PIN number is 0123. 7. Edit Account/Edit Machine Name/Edit Company Name: The Edit Account Name, Edit Machine Name, and Edit Company Name screens allow you to customize the controller by editing and saving a name for the account, machine, and company. The current name is displayed if one has previously been created. Each name is limited to 15 characters.
<00000>
Edit Setup Password
EDIT PIN NUMBER <0123>
Edit PIN Number
ACCOUNT NAME
Edit Account Name
MACHINE NAME < POST DIP>
Edit Machine Name
DeLaval Inc. 11100 N. Congress Avenue Kansas City, MO 64153-1296 USA www.delaval-us.com
P/N 90096399 Rev. A
2
Menu Screens 8. User Prime Enable: The User Prime screen allows you to enable or disable the user prime functionality. The default setting is disabled. Choosing the limited prime option allows you to flush for a limited duration of 30 seconds, and only one cycle. Upon completion of priming, the screen returns to the initial setup menu. 9. Set LCD Contrast: The LCD Contrast screen allows you to change the contrast of the display to suit your location and viewing needs. Press the Up and Down arrow keys to display basic text and change dynamics. Each click of the arrows changes the contrast approximately 1%. The display defaults to a nominal contrast level and can move up or down from there. 10. Clear Settings: DO NOT ENTER THE CLEAR SETTINGS MENU. Pre-programmed settings are included from the factory.
COMPANY NAME
Edit Company Name
USER PRIME DISABLE ENABLE LIMITED 30 SEC
User Prime Enable/Disable
11. View Software ID: Do not enter the clear settings menu. Preprogrammed settings are included from the factory.
LCD CONTRAST
12. External Alarm: Only enable this setting if an external alarm kit is being used. 13. Low Chemical Alarms: The Low Chemical Alarms screen allows enabling the low level chemical product alarms. If enabled, then low level probes should be inserted into the product tanks and connected to the C1 and C2 inputs on the sensor box.
If a low level alarm occurs the pumping cycle is stopped and the following message will be displayed. The unit will not restart until the chemical container is filled back to a level above the probes. At which time the formula will restart after 5 minutes. If an External Alarm is enabled, it will sound until the alarm is cleared.
50
LCD Contrast
LOW CHEM ALARMS ENABLE DISABLE
Low Chemical Alarms
WARNING
NOTE: Steps 10 & 11 are only needed if using the OFB low level alarm kit. If kit is not being used, make sure “Disable” is chosen in the menu screen.
LOW CHEMICAL LEVEL FOR PUMP 1
Low Chemical Warning
DeLaval Inc. 11100 N. Congress Avenue Kansas City, MO 64153-1296 USA www.delaval-us.com
P/N 90096399 Rev. A
3
14. Shift Time: The Shift Times screen displays the starting time of up to three working shift for a 24 hour period. They default to 08:00, 16:00 and 00:00 (24 hour time format for midnight). The starting time of the next shift is the ending time of the previous shift. If there are only two shifts per day, then set the third shift start time equal to the first shift. Shift times are used in the reports to distinguish the number of tank fills per shift. 15. Tank Config Alarm: This screen configures the system to use either one or two product blending tanks. The system will always default to Single Tank. Note that menus and operation will change if Dual tanks are enabled. Dual Tanks can only be used if the system is purchased with the hardware configuration to support it.
If dual tanks are enabled a second screen will be shown after pressing the Enter key.
Select Single if the system is used only as Pre or Post Dip. Select Dual if using to provide both Pre and Post Dip.
This is the delay time the controller will wait before starting a filling cycle for the second tank once the first tank has reached its normal level. Limits are 2-60 with a default of 2.
SHIFT TIME SHIFT 1 SHIFT 2 SHIFT 3
Choose shift time
START SHIFT TIME <08:00> HH:MM
Set shift times
TANK CONFIG SINGLE TANK DUAL TANK
ENTER>
Choose tank configuration
TANK CYCLE DELAY <2> MINUTES
ENTER>
Set delay time
DeLaval Inc. 11100 N. Congress Avenue Kansas City, MO 64153-1296 USA www.delaval-us.com
P/N 90096399 Rev. A
4
Installation Step 4: Connect Tubes and Pipes 1. Connect the Iodine pickup tube (denoted with blue line tag) to the OFB Iodine concentrate container. (Additional tubing may be required) 2. Connect the emollient pickup tube (denoted with green line tag) to the OFB emollient concentrate. (Additional tubing may be required) 3. Connect the water line to a reliable, preferably dedicated, water source.
NOTE: Do not turn water on at this time.
Panel Mounted to Wall
4. Then attach the level maintaining probes to the storage tank by screwing the strain relief into the storage tank. Repeat for 2nd tank.
Iodine Pickup Tube / Emollient Pickup Tube
Water Line
Attach probes to storage tank
DeLaval Inc. 11100 N. Congress Avenue Kansas City, MO 64153-1296 USA www.delaval-us.com
P/N 90096399 Rev. A
5
Installation Step 5: Connect Tubes and Pipes (continued) 5. Connect the blended product discharge tubes (denoted with yellow line tag) into a 5-gallon bucket. This is needed temporarily while priming/ calibrating the system. 6. Connect the inlet tube (top connection) of the recirculation pump (denoted with orange line tag) to the pipe stand outlet port denoted with an orange tag.
Discharge Tube
7. Connect the outlet tube (bottom connection) of the recirculation pump (denoted with a purple line tag) to the pipe stand inlet port denoted with a purple tag.
inlet tube (orange tag) outlet tube (purple tag)
8. Repeat for second pumpand tank if making Pre and Post dip 9. Connect the probe marked HI and LO to the black interface box at connection point labeled T1 (HI and LO.) 10. For the second tank, connect the probe marked HI and LO to the black interface box at connection point labeled T2 (HI and LO.)
Connecting Inlet & Outlet Tubes
Connecting HI and LO Probes
DeLaval Inc. 11100 N. Congress Avenue Kansas City, MO 64153-1296 USA www.delaval-us.com
P/N 90096399 Rev. A
6
Installation Step 6: Set Probe Levels 1. Set probe levels to desired heights. a. You can manually adjust probe heights. b. LO level probe determines level of blended solution maintained in storage tank. c. HI level probe serves as an emergency shutoff. d. The bottom of the probes determines the levels.
Adjusting Probe Heights
NOTE: HI level probe must be higher than the LO level, otherwise filling cycle will shut off at Hi tank level and display an alarm. Adjust the HI level probe high enough above the LO Level probe so that any product turbulence does not trigger an overfill alarm, but not too close to the top of the tank.
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Height from Top of Strain Relief (in) Tank Volume 18.5 21.7 24.9 28.2 31.4 34.6 37.8 41.0 44.3 47.5 50.7 53.9 57.1 60.3 63.6 66.8 70.0 (gal)
Inches
2. Plug power cord into 110-120 VAC outlet.
DeLaval Inc. 11100 N. Congress Avenue Kansas City, MO 64153-1296 USA www.delaval-us.com
P/N 90096399 Rev. A
7
Installation Step 7: Prime Pumps 1. It will be necessary to prime the chemical pickup tubes with product and remove any air bubbles. A three way valve is provided on the discharge side of each pump for priming. Ensure before you start priming you have changed the three way valve and have a container ready to collect any product during priming. From the Main Menu select Utilities and then the Prime/Flush menu. 2. Select each pump individually for priming and start the pumps running. Let the pump run until it is fully primed. 3. Once primed, proceed with pump calibration. A three way valve is provided on the discharge side of each pump for calibration. Ensure before you start the calibration you have changed the three way valve and have the container for calibration measurements ready.
MAIN MENU STOP FORMULA UTILITIES PIN
Main Menu UTILITIES PRIME/FLUSH PUMP STATUS RUN COUNT REPORTS SETUP
Utilities PRIME/FLUSH P1 IODINE P2 EMOLLIENT WATER FLUSH
Prime/Flush PRIME P2 EMOLLIENT
Flash Animation
Prime
Prime and Pump Calibration
DeLaval Inc. 11100 N. Congress Avenue Kansas City, MO 64153-1296 USA www.delaval-us.com
P/N 90096399 Rev. A
8
Installation Step 8: Calibrate Pumps
SETUP PASSWORD
1. Select the Setup Menu from the Utilities Menu and enter the correct setup password. 2. Go to the Installer Service Menu.
<00000>
Setup Password
3. Select the Service Pumps Menu. 4. Select the Pump Calibration Menu.
Either of two methods for pump calibration can be used: Time or Volume. The Time method involves dispensing for 20 seconds into a graduated measuring container, reading the amount dispensed, and inputting that amount into the system. The Volume method involves dispensing a set amount of chemical (8 oz. or 237 mL) into the provided graduated container by stopping the pump when it reaches the 8 oz. or 237 mL line on the container. The controller then calculates the time required for dispensing that set volume. Calibrate by Time (RECOMMENDED) The pump to be calibrated is selected from the menu options. The Calibration Screen for that pump is displayed. If a previous calibration has taken place, the input volume is displayed. The pump starts when Enter is selected and will run for 20 seconds. Once the pump stops, the input screen for volume will be displayed. The amount dispensed is then input for that pump (00.0 for ounces). Once the volume is input select Enter to set. The original Calibration (time) Screen is displayed so that subsequent pumps can be calibrated. Selecting Exit will return to the Pump Calibration Screen.
SETUP MENU INSTALLER SERVICE INITIAL SYSTEM SETUP PROGRAM FORMULAS DATA TRANSFER SET UNITS OF MEASURE
Setup Menu INSTALLER SERVICE SERVICE PUMPS VIEW AMOUNT PUMPED CLEAR DATA LOG
Installer Service SERVICE PUMPS PRIME PUMP PUMP CALIBRATION’INSTALLED PUMPS NAME PUMPS ENTER PRODUCT COSTS TUBE REPLACEMENT
Service Pumps PUMP CALIBRATION VIEW CALIBRATION CALIBRATE (TIME) CALIBRATE (VOLUME)
Pump Calibration CALIBRATE (TIME) P1 IODINE P2 EMOLLIENT
Calibrate (Time) CALIBRATE P2 EMOLLIENT
0.0
WARNING! PLACE CONTAINER AT OUTPUT!
Calibrate Count Down
DeLaval Inc. 11100 N. Congress Avenue Kansas City, MO 64153-1296 USA www.delaval-us.com
P/N 90096399 Rev. A
9
Installation DISPENSED VOLUME
Step 8: Calibrate Pumps (continued)
ENTER AMOUNT PUMPED
Calibrate by Volume The pump to be calibrated is selected from the menu options. The Calibration Screen for that pump is displayed. Selecting Enter starts the pump, and the pump is stopped by selecting Enter again when the 8 oz. or 237 mL line in the container has been reached.
4. To calibrate the water regulator, turn the water on by activating Water Flush from the Prime/Flush Menu.
It will be necessary to prime the chemical pickup tubes with product and remove any air bubbles. A three way valve is provided on the discharge side of each pump for priming. Ensure before you start priming you have changed the three way valve and have a container ready to collect any product during priming. From the Main Menu select Utilities and then the Prime/Flush menu. Select each pump individually for priming and start the pumps running. Let the pump run until it is fully primed. MAIN MENU
STOP FORMULA UTILITIES PIN
Main Menu
UTILITIES
Dispensed Volume
CALIBRATE (VOL) P1 IODINE P2 EMOLLIENT
Calibrate (Volume) CALIBRATE
P2 EMOLLIENT STOP PUMP AT 8 OZ.
WARNING! PLACE CONTAINER AT OUTPUT!
Calibrate (Flash animation)
PRIME/FLUSH
PRIME/FLUSH PUMP STATUS RUN COUNT REPORTS SETUP
Utilities
<00.0>OZ
P1 IODINE P2 EMOLLIENT WATER FLUSH
Prime/Flush
5. Adjust the regulator so the flow meter reads between .35-.45 gpm. FLUSH
6. Shut flush off by pressing flush on the controller.
MANUAL FLUSH
Manual Flush
Adjust Regulator
DeLaval Inc. 11100 N. Congress Avenue Kansas City, MO 64153-1296 USA www.delaval-us.com
P/N 90096399 Rev. A
10
Installation Step 9: Run a 1 Gallon Sample 1. Make sure power supply box is switched to “Disable” HOME 2. Place the blended product discharge tube into a clean marked SCREEN 128 oz. container.
PARLOR 1 F01 1GAL I1-E10 PPRE-DIP: UNDERFILL POST-DIP: UNDERFILL
Pump P1Icon P2
W 52Trigger Signal Icon
Tank Level
3. From the main menu, select the PIN menu and enter the PIN. 4. Select the desired formula to verify and then start the formula. 5. Once the test formula is completed press the Back button and Stop the formula.
MAIN MENU STOP FORMULA UTILITIES PIN
Main Menu ENTER PIN
6. Verify the sample gallon titration is within the specification. 7. Repeate for second tank and formula if dual tanks are being used. 8. If YES proceed to the next step.
<0123>
Four-digit PIN 9. If NO see flow meter origin in troubleshooting section.
Step 10: Connect the Recirculation Pumps 1. Connect Recirculation Pump Power Cord: Remove the blended product discharge tube from the one gallon sample container. Connect the blended product discharge tube (denoted with the yellow line tag) to the pipe stand port denoted with a yellow tag. 2. Connect the compressed air line to the John Guest air ball valve. 3. Ensure the recirculation pump is set to disable on the interface box. 4. Open the John Guest air ball valve.
F01 START FORMULA SELECT FORMULA
Select Formula SELECT FORMULA F01 IOD 1-EM 10 F02 IOD 1-EM 2 F03 IOD 05-EM 5 F04 IOD 05-EM 5
Pre-programmed List of Formula
START FORMULA
5. Plug the recirculation pump cords from the solenoid into the black power box to connecting marked T1 Pump and T2 Pump.
AUTO FILL LEVEL WILL BE MAINTAINED
Step 11: Select a Formula
Start Formula 1. From the Main Menu, select the PIN menu and enter the correct number. 2. Select the formulas from the list and then start the formula.
DeLaval Inc. 11100 N. Congress Avenue Kansas City, MO 64153-1296 USA www.delaval-us.com
P/N 90096399 Rev. A
11
Installation Step 12: Fill the Tank 1. Cycle should start running and begin filling the PRE-DIP tank. The screen will show “FILLING”. The PRE-DIP tank status will also show HOME “FILLING”. The POST-DIP tank status should show “UNDERFILL”. SCREEN The controller will continue to cycle, making gallon measured batches until the PRE-DIP tank level has achieved the low-level probe setting (NORMAL). 2. Once the system has produced 4 batches, toggle the recirculation pump switch to enable. The recirculation pump should then operate when the system is making product. 3. Once the PRE-DIP tank has reached the NORMAL level, toggle the HOME SCREEN recirculation pump switch to DISABLE The POST-DIP tank will begin filling 2 minutes later. After the system has produced 4 batches, toggle the recirculation pump to ENABLE. 4. Cycle should continue running and fill the POST-DIP tank. The screen will show “FILLING”. The POST-DIP tank status will also show “FILLING”. The PRE-DIP tank status should remain at “NORMAL”. To complete the installation, wait for the tank to completely fill until it stops at the low level fill height (NORMAL). HOME Verify the level is correct. SCREEN
PARLOR 1 F01 1GAL I1-E10 PPRE-DIP: UNDERFILL POST-DIP: UNDERFILL
Pump P1Icon P2
W 52Trigger Signal Icon
Screen indicates that the formula has been started; the pumps are dispensing chemical and water flowing to raise the tank level. PARLOR 1 F01 FILLING... PRE-DIP: FILLING POST-DIP: UNDERFILL
Pump P1 Icon P2
W 52Trigger Signal Icon
Running screen indicates the formula has been started but not currently filling either tank PARLOR 1 F01 RUNNING... PRE-DIP: NORMAL POST-DIP: NORMAL
Pump P1Icon P2
W 52Trigger Signal Icon
5. Attach the cover.
Preventive Maintenance 1. Open cover and inspect all hoses and connections in the system every month. 2. Verify LO and HI probe cables are secure at the storage tank probes every month. 3. Verify the re-circulation pump is enables and verify it is operational while the limit is making product. 4. Verify the flow meter reads between the .35 - .45 range every month. NOTE: System must be making solution to verify this reading. 5. Download reports to a USB flash drive on a regular basis, review PRODUCTIVITY report for any alarms and chemical usage. 6. Replace squeeze tubes and recalibrate pumps every 3 months. NOTE: Ensure the tubes are pressed completely down into the connection points.
Attach metal covers to both panels
DeLaval Inc. 11100 N. Congress Avenue Kansas City, MO 64153-1296 USA www.delaval-us.com
P/N 90096399 Rev. A
12
Troubleshooting 1. No water flowMaintenance Alarm occurs frequently. Preventive • Verify there is a reliable water supply with sufficient pressure. Alarm will occur if flow meter does not see flow when requested after 15 seconds. Alarm will auto clear after 10 minutes and resume the cycle. • Verify flow rate displayed on flow meter is within range. 2. Storage tank frequently gets depleted. • If water supply is not dependable, system may not be able to cycle enough to maintain demand. • If no alarms are occurring and the system is constantly filling the tank to keep up with demand, the LO level probe may be adjusted too low. Raise LO level probe so that there is a larger reserve in the tank.
ERROR WARNING! NO FLOW AT MANIFOLD CHECK WATER SUPPLY
OVERFILL ALARM FORMULA STOPPED! CHECK TANK LEVEL MANUALLY RESTART
3. Tank level goes above the LO level and always stops with an Overfill alarm. • L1:1 should be displayed whenever tank level reaches the LO level. If not, verify the probe cable to the LO tank probe is connected and not severed. 4. Tank does not stop filling when HI level is reached. • L2:1 should be displayed whenever tank level reaches the Hi level. If not, verify the probe cable to the HI tank probe is connected and not severed.
5. Blended product does not meet the titration specifications low or high. • Squeeze tubes are wearing out. Replace and recalibrate. • Squeeze tubes were replaced without recalibrating. • One or more Chemical supply tanks has been depleted. • Check Recirculation Pump Operation. 6. System is not dispensing blended product. • Verify the formula has not been manually stopped or an Overfill alarm has occurred. Home screen should display either “Running” or “Filling”. • If only the Formula name is displayed on the home screen, then the formula must be restarted. If Overfill alarm is displayed, alarm must be cleared and formula restarted.
DeLaval Inc. 11100 N. Congress Avenue Kansas City, MO 64153-1296 USA www.delaval-us.com
P/N 90096399 Rev. A
13
7. Flow meter orgin.
Prepare system for “orgin” 1. Disconnect blended product discharge tube from the RTU tank. 2. Enter the Utilities menu on the controller. 3. Select Prime/Flush on the controller. 4. Select water flush. 5. Ensure dischrge tube is higher than the end of the manifold to ensure system is full of water. NOTE: You will want to attach the discharge tube to a point above the manifold so you can press buttons on the flow meter. 6. Press enter and start water flowing - once water line is completely full and water is flowing from the discharge hose, press “enter” to stop the water. 7. Proceed to flow meter instructions.
Flow meter instructions 1. Make sure the flowmeter is on the screen that shows GPM when running. 2. Unlock the flow meter - hold up & down arrow at the same time (approx. 3 sec.) unl will appear. 3. Hold “mode” and “right arrow” at the same time (approx. 3 sec.) ADJO REDY will appear. 4. Hold up & down arrows at the same time (approx. 3 sec.) ADJO CALC will appear. 5. System will process and in about 20 seconds OK and then End. 6. Re-lock system - hold up & down arrow at the same time (approx. 3 sec.) Loc will appear.
DeLaval Inc. 11100 N. Congress Avenue Kansas City, MO 64153-1296 USA www.delaval-us.com
P/N 90096399 Rev. A
14
STOP FORMULA
1.0
STOP ALL PUMPS AND WATER FILL? MANUAL RESTART REQUIRED!
1.1
WARNING FORMULA RUNNING! DO YOU WANT TO STOP THE FORMULA?
2.1
HOME SCREEN
SET PRIME PUMP P1 IODINE P2 EMOLLIENT WATER FLUSH
2.1.1
PRIME P2 EMOLLIENT
Main Menu
MAIN MENU STOP FORMULA UTILITIES PIN
W 52Trigger Signal Icon
SELECT PUMP P1 IODINE P2 EMOLLIENT
2.2.1
P2 PUMP STATUS ADDRESS 2 STATUS OK TUBE LIFE 50% PUMP RUN CNT 2137 PRIME ENABLE ON
2.0
RETURNS SCREEN 1.0 RETURNS SCREEN 2.0 RETURNS SCREEN 3.0
UTILITIES PRIME/FLUSH PUMP STATUS RUN COUNT REPORTS SETUP
145 52 30
TOTAL RUN COUNT F01 IOD 1-EM 10 F02 IOD 1-EM 2 F03 IOD 1-EM 5
3.0
ENTER PIN <0123>
<0123>
ENTER PIN
<00000>
SETUP PASSWORD
INSTALLER SERVICE INITIAL SYSTEM SETUP PROGRAM FORMULAS DATA TRANSFER SET UNITS OF MEASURE
SETUP MENU
2.5.1
REPORT DATE
2.4.1 FROM:
<2013-01-01>
REPORT DATE
2.4.2 TO:
<2013-05-28>
REPORT NAME
2.4.3
INSERT USB DRIVE
P1 IODINE 18.5 P2 EMOLLIENT 26.2 P3 WATER FLUSH 412.5
PUMPED (GAL)
2.5.1.1.2
PRIME PUMP PUMP CALIBRATION INSTALLED PUMPS NAME PUMPS ENTER PRODUCT COSTS TUBE REPLACEMENT
SERVICE PUMPS
2.5.1.1.1
SERVICE PUMPS VIEW AMOUNT PUMPED CLEAR DATA LOG
INSTALLER SERVICE
2.5.1.1
2.2 2.3 2.4 2.5
Pump P1Icon P2
PPRE-DIP: UNDERFILL POST-DIP: UNDERFILL
PARLOR 1 F01 1GAL I1-E10
Home Screen
2.1.2
SELECT DEVICE DISABLED
FLUSH
2.1.3 MANUAL FLUSH
ZERO DATA LOG
2.5.1.1.3
WARNING! ALL LOGS (LOADS & VOLUMES) WILL BE CLEARED
2.5 CONTINUED ON NEXT PAGE
SERVICE PUMPS
2.5.1.1.1 PRIME PUMP PUMP CALIBRATION INSTALLED PUMPS NAME PUMPS ENTER PRODUCT COSTS TUBE REPLACEMENT
SET PRIME PUMP
2.5.1.1.1.1
P1 IODINE P2 EMOLLIENT
2.5.1.1.1.2
PUMP CALIBRATION VIEW CALIBRATION CALIBRATE (TIME) CALIBRATE (VOLUME)
2.5.1.1.1.3
INSTALLED PUMPS P1 ADDRESS 1 OK P2 ADDRESS 2 OFFLINE
SELECT PUMP
2.5.1.1.1.4 P1 IODINE P2 EMOLLIENT
2.5.1.1.1.5
PRODUCT COSTS P1 IODINE P2 EMOLLIENT
2.5.1.1.1.6
TUBE REPLACEMENT P1 IODINE P2 EMOLLIENT
PRIME
2.5.1.1.1.1.1
P2 EMOLLIENT
2.5.1.1.1.2.1
CALIB. IN OZ/MIN P1 IODINE 16.7 P2 EMOLLIENT 17.4 P3 WATER FLUSH 49.9
2.5.1.1.1.2.2
CALIBRATE (TIME) P1 IODINE P2 EMOLLIENT
2.5.1.1.1.2.2.3
CALIBRATE (VOL) P1 IODINE P2 EMOLLIENT
P2 ADDRESS
2.5.1.1.1.3.1
<2>
NAME PUMP (P2)
2.5.1.1.1.4.1
2.5.1.1.1.5.1
P2 COSTS/GAL <0000.00>
2.5.1.1.1.6.1
P2 DATE CHANGED <2013-05-28>
2.5.1.1.1.2.2.1
CALIBRATE P2 EMOLLIENT
0.0
WARNING! PLACE CONTAINER AT OUTPUT!
2.5.1.1.1.2.2.3.1
DISPENSED VOLUME <00.0>OZ
ENTER AMOUNT PUMPED
SYSTEM SETUP
2.5.1.2 EDIT SETUP PASSWORD__ EDIT PIN NUMBER EDIT ACCOUNT NAME EDIT MACHINE NAME EDIT COMPANY NAME SET USER PRIME SET LCD CONTRAST SET DATE & TIME CLEAR SETTINGS VIEW SOFTWARE ID EXTERNAL ALARM
2.5.1.2.1
<0123>
SETUP PASSWORD
<0123>
2.5.1.2.2 EDIT PIN NUMBER
2.5.1.2.3 ACCOUNT NAME
<
>
2.5.1.2.4 MACHINE NAME
2.5.1.2.5 COMPANY NAME
2.5.1.2.6 USER PRIME DISABLE ENABLE LIMITED 30 SEC
LCD CONTRAST
2.5.1.2.7
50
2.5.1.2.8 DATE & TIME YYYY-MM-DD HH:MM
<0000-00-00> <00:00>
ARE YOU SURE?
CLEAR SETTINGS
2.5.1.2.9 2.5.1.2.9.1 CLEAR SETTINGS WARNING! ALL SETUPS WILL BE CLEARED TO FACTORY DEFAULTS!
2.5.1.2.10 SOFTWARE ID P/N: 95-09069-00 REV 333
DISABLE ENABLE
EXTERNAL ALARM
2.5.1.2.11
2.5.1.3 PROGRAM FORMULAS
F01 IOD 1-EM 10 F02 IOD 1-EM 2 F03 IOD 05-EM 5 F04 IOD 05-EM 5
F03 IOD 05-E 2
2.5.1.3.1 PUMP SETTINGS EDIT NAME CLEAR FORMULA
F03 PUMPS
2.5.1.3.1.1
P1 IODINE P2 EMOLLIENT
F03 P1
2.5.1.3.1.1.1 P1 WATER P1A AMOUNT
87.5 OZ 02.0
TO TEST
F03 PIA AMOUNT
2.5.1.3.1.1.1.1
<00.0> OZ
F03 P1 WATER
2.5.1.3.1.1.1.2
<0000> SEC
NAME F03
2.5.1.3.1.2
04.4 OZ
P1A AMOUNT
AMOUNT TEST
2.5.1.3.1.1.1.3
CLEAR F03
2.5.1.3.1.3
WARNING! FORMULA WILL RETURN TO FACTORY DEFAULT!
2.5.1.4
DATA TRANSFER WRITE REPORTS READ SETUP WRITE SETUP UPDATE FIRMWARE WRITE ACTIVITY LOG
2.5.1.4.1
REPORT DATE
<2013-01-01>
FROM:
SETUP FILE
2.5.1.4.2
FARM1 FARM2
SETUP NAME
2.5.1.4.3
INSERT USB DRIVE
<2013-05-28>
REPORT DATE
2.5.1.4.1.1 TO:
REPORT NAME
2.5.1.4.1.1.1
INSERT USB DRIVE
WARNING
2.5.1.4.1.1.1.1.
NAME EXISTS OVERWRITE EXISTING FILE NAME?
WARNING
2.5.1.4.2.1 THIS WILL OVERWRITE EXISTING SETTINGS AND FORMULAS
CONNECT PC AND BEGIN UPDATE
UPDATE FIRMWARE
2.5.1.4.4.1
STOP!!! DO NOT PROCEED WITHOUT PC UPDATE PROGRAM
UPDATE FIRMWARE
2.5.1.4.4
REPORT NAME
2.5.1.4.5
INSERT USB DRIVE
UNITS - MEASURE
2.5.1.5
SAE/IMPERIAL (LB/OZ) METRIC (KG/ML)