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Absco Highlander Shed Model: 3060HK FRONT: 5.96m SIDE: 3.00m HEIGHT: 2.3m

FOR CONSTRUCTION IN NON-CYCLONIC AREAS WIND RATING: W33N (N2)

TE SLAB

CONCRE

31

6060mm

00

mm

WHEN LAYING YOUR CONCRETE SLAB, ENSURE THERE IS A REBATED EDGE 25mm DEEP AROUND THE PERIMETER CHANNEL

C

RE

100mm

TE

C ON

REBATED EDGE THIS WILL HELP WATER EGRESS FROM THE BASE OF THE SHED

CONCRETE SLAB

75mm WIDE REBATE

We thank you for choosing an Australian made shed. For further assistance please visit our detailed instructional video library at Http://www.abscosheds.com.au/watch-videos At ABSCO Industries we are always looking to be number ONE, so please let us know what you think of our instructions. Feedback makes us better. [email protected] ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

Page 1

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

GENERAL INSTRUCTIONS ·

Before commencing any assembly, read through these instructions in detail to gain a thorough understanding of assembly methods and associated details.

·

Unpack the carton and carefully identify and check off all the parts against the parts described and illustrated on the following pages.

·

Local Authority approval must be obtained prior to construction of the shed. Once you have selected your site you will need to lodge a site plan to your local council

SITE PREPARATION ·

The site for the shed must be level. An uneven surface may result in misalignment of parts.

·

It is recommended that the shed be set on a 100mm rebated concrete slab and anchored down appropriately (refer to last page for details). A flat slab with a chamfered edge can be used but will not result in optimum results. IF USING A REBATE ENSURE ALL FRAME UPRIGHTS ARE TRIMMED 25mm.

·

Anchor sets are not supplied as standard items with this product as some customers wish to use their own anchoring systems.

TOOLS REQUIRED

OPTIONAL

Normal: 3mm

Normal: 4mm & 10mm Masonry: 10mm

A NOTE ON SAFETY ·

Some parts may have sharp edges. It is advisable to wear gloves when handling these items and safety glasses if drilling holes. Sensible shoes are highly recommended.

·

Do not erect your shed in windy conditions, ensure that the shed is securely anchored to a solid foundation immediately after construction is completed.

·

It is highly recommended to erect the shed with two or more people.

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

Page 2

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

SPLIT SHEET H39 INTO H39B SHEETS ·

This ABSCO products comes with a perforated sheet (H39) that is designed to be split into two smaller sheets (H39B) SPLITTING SHEET H39 COMPONENT DESCRIPTION

QTY

PART No.

STEEL SHEET 2034mm X 773mm

1

H39

QTY

=

PART No.

COMPONENT DESCRIPTION

2

STEEL SHEET 2034mm X 329mm

H39B

·

THESE SHEETS HAVE SHARP EDGES. ONCE SEPARATED PLEASE USE APPROPRIATE FOOT AND HAND PROTECTION WHEN HANDLING.

·

In order to split the sheet lay it on the ground and lift and fold one end until the perforations have cleanly snapped.

·

Discard the middle piece as scrap when convenient. Fold the scrap piece in half 2-3 times and throw in bin.

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

SCRAP

FOLD MIDDLE SECTION OF SHEET UNTIL FREE

SCRAP

SCRAP

FOLD FIRST SECTION OF SHEET UNTIL FREE

SCRAP

SCRAP

SCRAP ABSCO INDUSTRIES

SCRAP

SCRAP

CHECK SHEET FOR PERFORATIONS

DISCARD MIDDLE PIECE

PAGE 3

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

COMPONENTS PACKING LIST - CHECK OFF ALL COMPONENTS

MAIN PACK CARTON (PACK 1 OF 3) QTY

COMPONENT DESCRIPTION

PART No.

CHECK QTY

2

STEEL SHEET 1974mm X 773mm

1

STEEL SHEET 1974mm X 773mm

F

2

16

STEEL SHEET 1546mm X 773mm

45A

2

2

STEEL SHEET 2034mm X 329mm

H39B

2

H26

2

COMPONENT DESCRIPTION GABLE L/H L=1475mm

PART No.

CHECK

16L

GABLE R/H L=1475mm

16R

13A

BRACE L= 393mm RIDGE BEAM

97AL

L = 1521mm

2

STEEL SHEET 1974mm X 711mm

H37

RIDGE BEAM

2

97AR

L = 1521mm

1

STEEL SHEET 2034mm X 731mm

H32

1

STEEL SHEET 2034mm X 731mm

H33

1

FITTINGS & ACCESSORIES PACKET (SEE PAGES 6 & 7)

3

1

RIDGE BEAM JOINER L: 450mm (17.7")

CHANNEL SET PACKET (SEE PAGES 4 & 5)

ALL SHEETS HAVE PART NO.S LOCATED ON LOWER RIGHT OR UPPER LEFT CORNER OF COLORED SIDE AS SHOWN

ABSCO INDUSTRIES

ZARSP

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

Part No. Here

PAGE 4

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS

CHANNEL SET QTY

3 1 1 4 1 1 5 3

COMPONENT DESCRIPTION B

55

CHANNEL L = 1496.5mm A 56

CHANNEL L = 1496.5mm B 56

CHANNEL L = 1496.5mm

A 60

CHANNEL L = 1496.5mm B

77

CHANNEL L = 1496.5mm

C 77

CHANNEL L = 1496.5mm

81

A

CHANNEL L = 1496.5mm B 81

CHANNEL L = 1496.5mm

ABSCO INDUSTRIES

PART No.

CHECK QTY

55BL

3

56AL

1

56BL

1

60AL

4

77BL

1

77CL

1

81AL

5

81BL

3

COMPONENT DESCRIPTION B 55

CHANNEL L = 1496.5mm A 56

CHANNEL L = 1496.5mm B 56

CHANNEL L = 1496.5mm

A

PART No.

55BR

56AR

56BR

60AR

60

CHANNEL L = 1496.5mm B 77

CHANNEL L = 1496.5mm

77BR

C

77CR

A

81AR

77

CHANNEL L = 1496.5mm

81

CHANNEL L = 1496.5mm B 81

CHANNEL L = 1496.5mm

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

CHECK

81BR

PAGE 5

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS

CHANNEL SET (CONTINUED) QTY

2 4 1 2 3 2 4

COMPONENT DESCRIPTION

PART No.

C

58C

58

CHANNEL L = 773mm

1

Part No. Here

PART No.

CHECK

90B

JAMB L= 788mm

A

63A

63

CHANNEL L = 1155mm

2

Part No. Here

91A

JAMB L= 1120mm

79B

B

79

CHANNEL L = 788mm

M

81M

81

CHANNEL L = 329mm HC

1

CHANNEL WITH HINGES L = 1974mm

2

HC1

CHANNEL L = 1974mm

1

Part No. Here

1

Part No. Here

3

JAMB L= 1537mm

LIP TRIM L= 1546mm

93R

JAMB L= 797mm

Part No. Here

1

HJ1

Part No. Here

JAMB L= 2034mm

A 87

93L

JAMB L= 2034mm

HC2

HC

ABSCO INDUSTRIES

COMPONENT DESCRIPTION

CHECK QTY

87A

1

Part No. Here

HJ2 HJ3

JAMB L= 1974mm

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

PAGE 6

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS

FITTINGS & ACCESSORIES PACKET CONTENTS QTY

COMPONENT DESCRIPTION

PART No.

1

DOUBLE DOOR KIT (SEE BELOW)

1

SINGLE DOOR KIT (SEE OVER)

CHECK QTY

1

2

CAP GABLE L: 170mm

14A

24

3

DOOR STRAP L: 165mm

12A

1

1

RIDGE CAP JOINER

RIDGE PLATES

5 19

CHANNEL JOINER L= 200mm (7.9")

98A

1

RBP

1

CSJ

4

COMPONENT DESCRIPTION

PART No.

CHECK

ASSEMBLY INSTRUCTIONS

SELF DRILLING HEX HEAD TEK SCREWS (NO HOLE REQUIRED)

3mm (0.12") DRILL BIT

HEX TEK SCREW DRIVER BIT

PHILLIPS HEAD DRIVER

93B JAMB L= 75mm

DOUBLE DOOR KIT PACKET CONTENTS

3

DOOR PADBOLT

22A

2

DOOR PADBOLT HASP

1

SELF TAPPING SCREWS PACKET CONTAINING 220

8

3/16 ROUND HEAD BOLTS & NYLOCK NUTS

12

3/16 COUNTERSUNK SCREWS & NUTS

12

3.2 x 8mm BLIND POP RIVETS

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

PAGE 7

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS

SINGLE DOOR KIT PACKET CONTENTS

1

22A

DOOR PADBOLT

1

SELF TAPPING SCREWS PACKET CONTAINING 220

12

3/16 COUNTERSUNK SCREWS & NUTS

DOOR PADBOLT HASP

1

3.2 x 8mm BLIND POP RIVETS

12

STEEL SHEET 2034mm X 773mm

5

H30

4

40

MAIN PACK CARTON (PACK 2 OF 3)

C1954

80

CHANNEL L = 1954mm STEEL SHEET 2034mm X 773mm

4

H31

1

HIGH-PORTAL PACK (SEE BELOW)

40

12

C1482

80

CHANNEL L = 1482mm

HIGH-PORTAL FRAME ACCESSORIES

4 4 4 ABSCO INDUSTRIES

KNEE PLATE

APEX PLATE

8

300

10mm DYNABOLT

16mm TEK SCREWS

MULTI PURPOSE BRACKET

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

PAGE 8

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

COMPONENTS PACKING LIST - (CONT.) CHECK OFF ALL COMPONENTS

HIGH-FRONT FRAME PACK (PACK 3 OF 3)

2

C2300

80

10

CHECK

K0285

80

40

N2070

80

2

C0240

80

40

CHANNEL L = 240mm

40

CHANNEL L = 2070mm

2

PART No.

CHANNEL L = 285mm

40

CHANNEL L = 2300mm

2

COMPONENT DESCRIPTION

CHECK QTY

40

PART No.

40

COMPONENT DESCRIPTION

QTY

C2034

80

2

CHANNEL L = 100mm

40

CHANNEL L = 2034mm

C0100

80

2

M1484

80

CHANNEL L = 1484mm

1

99A

1

99B

150

HAT= 2290mm

4 HAT= 1350mm

10

ABSCO INDUSTRIES

MULTI PURPOSE BRACKET

SMALL TRIANGULAR PLATE SELF DRILLING 16mm TEK SCREWS

6

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

10mm DYNABOLTS

PAGE 9

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

INSTRUCTIONS FOR JOINING SPLICED CHANNELS NOTE: THE TEXT MARKED ON ALL PARTS MUST BE SHOWN ON THE SAME SIDE AS EACH OTHER.

=

=

=

CSJ

=

JOIN>>

JOIN>>

<
=

JOIN>>

STEP 1.

STEP 2.

Position the channels and the CSJ joiner channel so the center of the CSJ is in line with the end of each channel to be joined together.

Join the first channel to the CSJ by inserting the center of the CSJ (on an angle) to the end of the channel where the JOIN>> text is marked. Push down one side of the CSJ until you hear a 'click'.

DRILL 4mm (0.16") x 3mm (0.12") (2 PER A SIDE) HOLES TO SECURE SECTIONS TOGETHER. (THESE SCREWS MAY HAVE TO BE TEMPORARILY REMOVED AND REPLACED DURING LATER ASSEMBLY)

=

JOIN>>

<< J

OI

JOIN>>

N

<
=

=

STEP 3.

FINISHED CHANNEL

Join the second channel to the CSJ by positioning the <
The joined channels should now look like the picture above with the CSJ positioned equally inside of the joined channels.

J CS

J CS

PUSH

=

SJ

J

QTY = 10pcs.

PUSH

=

CSJ

J

CS

CHANNEL HIGH-SIDE EL

NN

A CH

CSJ

LOW-SIDE 20mm (0.79") CSJ

EL

N AN

CH

ABSCO INDUSTRIES

15mm (0.59") CHANNEL

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

PAGE 10

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

STEP 1. PRE-ASSEMBLY OF SPLICED CHANNELS NOTE: JOIN TOGETHER 38 X CHANNEL SECTIONS USING 19 X CHANNEL JOINERS (PART CSJ)

NOTE: SOME CHANNELS HAVE HOLES IN THEM - YOU WILL NEED TO RE-DRILL HOLES ON ANY CHANNEL WHERE THE CSJ JOINING CHANNEL COVERS HOLES ON THE CHANNELS YOU ARE CONNECTING

= 5 x 81A ")

.8 17

m 3m 9 29

(1

AR

81

= 4 x 60A

AR 60

= 1 x 77C AL

81 5 X 81AR 5 X 81AL

4 X 60AR 4 X 60AL

1 X 77CR 1 X 77CL 3 X 55BR 3 X 55BL

60

CL

77

BL

55

A 56

1 X 56AR 1 X 56AL

5 1 X 56BR 1 X 56BL 1 X 77BR 1 X 77BL

AL

L

L 6B

R

C 77

= 3 x 55B

BR

55

= 1 x 56A AR

56

= 1 x 56B

BR

56

= 1 x 77B

BR

77

= 3 x 81B

BR

81

BL

77

BL

81

3 X 81BR 3 X 81BL

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

PAGE 11

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

INSTRUCTIONS FOR JOINING SPLICED RIDGE BEAM STAGE 1: PUSH RIDGE BEAMS TOGETHER, MAKE SURE THERE IS A 50mm OVERLAP OF THE RIDGE CAP

STAGE 2: INSERT RIDGE CAP JOINER INTO CONNECTED RIDGE CAPS. MAKE SURE JOINER HAS 225mm IN EACH RIDGE CAP.

STAGE 3: TURN RIDGE CAP OVER AND MEASURE 250mm FROM THE END OF EACH RIDGE CAP. PLACE TEK SCREWS IN 50mm INCREMENTS FROM SAID END. REPEAT THIS PROCESS FOR THE OPPOSING HALF OF RIDGE BEAM

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

PAGE 12

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

STEP 2. PRE-ASSEMBLY OF SPLICED RIDGE BEAM 2x REQUIRED

QTY. = 1

TEK SCREW DRIVER BIT

QTY. = 8

SELF DRILLING TEK SCREW

RIDGE BEAM 1521mm (59.9") PARTS 97AL & 97AR

PUSH

QTY. = 1

PUSH

QTY. = 2

PART ZARSP - 450mm (17.7") LONG

mm 16 63") (0.

AR

97

ZARSP

m 0m 0 2 9") (7.

m 0m 5 2 8") (9.

AL 97

H GT

N

E LL

L RA E OV A) ) " 97 7.8 T 1 R (1 m (PA m 3

mm 16 63") (0.

THE TOP SECTIONS OF CAPPING WILL OVERLAP EACH OTHER AT THE JOIN BY 50mm (2.0").

9

29

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

PAGE 13

ABSCO INDUSTRIES

14A

87A

45A

97A

60A

81A

60A

45A

87A

45A

RBS

45A

45A

45A

45A

98A

81A

45A

45A

45A

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

45A

45A

45A

81A

45A

60A

45A

97A

81A

60A

14A

INSTRUCTIONS AND VIDEOS

NOTE: ALL PERIMETER CHANNELS 81A & 60A NEED TO BE SHORTENED BY 16.5mm AS PER PAGE 20

45A

87A

VIEW OF ROOF COMPONENTS

Absco Highlander Shed Model: 3060HK

PAGE 14

87A

ABSCO INDUSTRIES

81M

77C

HC1

63A

HJ3

H26

99A

HJ1

H37

93R

93L

H39B

L

16

H30

HC2

81B

H31

HC1

HC2

16 R

56B

22A

F

HC1

NOTE: ALL PERIMETER CHANNELS 81B, 56B & 55B NEED TO BE SHORTENED BY 16.5mm AS PER PAGE 20

56A

77B

INSTRUCTIONS AND VIDEOS

PAGE 15

VIEW OF WALL COMPONENTS

LAY OUT ALL PARTS AS ILLUSTRATED TO FAMILIARISE YOURSELF WITH COMPONENT IDENTIFICATION AND THEIR INTENDED LOCATIONS.

NOTE: SOME COMPONENTS ARE IDENTICAL EXCEPT FOR PRE-PUNCHED HOLE LOCATIONS. TAKE CARE WHEN ASSEMBLING COMPONENTS, ENSURING THAT THE PART NUMBERS MARKED ON EACH COMPONENT MATCH THOSE NOTED IN EACH STAGE OF THESE INSTRUCTIONS.

79B

H32

H30

58C

HJ2

HJ1

90B

H31

L

16

58C

H33

H31

12A

91A

H31

81A

H30

DOOR SHEET 1975mm SINGLE

H31

H31

AL RT PO S E GH HI AM FR

H31

H30

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

81M

H31

H31

81B

55B

H30

T ON -FR H E G HI AM FR

H37

H39B

H26

63A

63A

HJ1

99B

16 R

H31

H31

H31

55B

Absco Highlander Shed Model: 3060HK

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

ABSCO ASSEMBLY INTRODUCTION The snap-tite assembly system locks most perimeter channels to all roof and wall sheets without the need for tools and fasteners. SN

AP TT i E

To pre-assemble the four wall panels and two roof panels, the perimeter channels are secured to the top and bottom of each panel using the snaptite system, as detailed on the following pages wherever you see the symbol. SNAP

SN

E HIGH SID

HIGH SIDE

PUSH

HIGH SIDE

PUSH

HIGH SIDE

T iTE

AP TT i E

After joining sheets together, position channel over one end of the sheets, gently tapping it over the snaptite lugs, working along the sheets to the other end.

PUSH

Position sheets on timbers, trestles or partly over edge of concrete slab.

HIG

HS

FASTENING SYMBOLS D

IDE

Each perimeter channel must finish flush with the edges of the sheets. the snap-tite system allows adjustment for this process by simply tapping the channel along the sheets until each end is neatly flush. If you need to remove channels from the panels, pull the channel along the panel from opposing ends. You may need someone to help with this.

Join components together by pre-drilling the holes first. Use one component as a template to mark where the holes are. Drill with 3mm drill bit. Join components together with one screw at this location only, as some channel sections have extra holes that are not required for this model of garden shed Do not join components together at this location yet, as the screw may obstruct further assembly of other components

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

3mm POP RIVETS 4mm NUT & BOLT SET SELF DRILLING TEK SCREW FOR JOINING FRONT AND CENTRE FRAME COMPONENTS

PAGE 16

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

JOINING RIDGE BEAMS

USING A HACKSAW, REMOVE ONE PROTRUDING SECTION OF EACH RIDGE BEAM. DO NOT CUT OFF THE PROTRUDING SECTION AT EACH END OF THE FULL LENGTH RIDGE BEAM THIS WILL ALLOW THE TWO SECTIONS TO BUTT UP NEATLY TO EACH OTHER. QTY. = 1

TEK SCREW DRIVER BIT

QTY. = 8

SELF DRILLING TEK SCREW

RIDGE BEAM

QTY. = 2

B A

RIDGE BEAM SPLICE (PART RBS) (VERY TIGHT FIT, USE A HAMMER TO TAP INTO POSITION)

QTY. = 1

INSERT THE RIDGE BEAM SPLICE AT AN EQUAL DISTANCE INTO EACH RIDGE BEAM. USE A STRING LINE TO ENSURE THAT THE BEAM IS STRAIGHT, THEN SECURE WITH SELF DRILLING SCREWS AS SHOWN.

C

B A C A

TH

C

LL

NG LE

RA VE

B

mm 53 9 5

O

SECURE THE CAP JOINER (PART 98A) AS SHOWN

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

PAGE 17

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

JOINING WALL & ROOF PANELS THE 2993mm LONG PANELS NOW NEED TO BE JOINED TOGETHER, TO MAKE ONE CONTINUOUS PANEL, FOR EACH ROOF AND WALL SECTION. THE PERIMETER CHANNELS WILL HAVE TO BE REDUCED IN LENGTH EQUAL TO THE AMOUNT OF THE OVERLAP, AS SHOWN BELOW.

16.5 16.5

TRIM THE PERIMETER CHANNELS BY 16.5mm TO ALLOW EDGE RIBS OF THE SHEETING TO BE OVERLAPPED.

OVERLAP THE PANELS AND SECURE WITH SCREWS AS SHOWN. REFER TO THE PANEL CONSTRUCTION SECTION OF THIS INSTRUCTION FOR FURTHER DETAILS, AND ENSURE THAT THE PANELS ARE NOT JOINED TOGETHER WITH PRE-PUNCHED HOLES INCORRECTLY POSITIONED.

THE OVERALL LENGTH OF EACH PANEL SHOULD BE THE SAME LENGTH AS THE RIDGE BEAM, WHICH IS 5953mm.

RIDGE BEAM/PANEL LENGTH = 2993 LESS CUT OFF SECTION = 16.5 NEW LENGTH = 2976.5

TWO PANELS JOINED: 2976.5 X 2 = 5953mm IT IS NOT CRITICAL THAT THE OVERALL LENGTH OF 5953mm IS EXACT, BUT TRY AND MAINTAIN THE LENGTH WITHIN 5mm.

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

PAGE 18

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

1. END PANEL ASSEMBLY 77B H30

H31

APT iT

E

SN

81A

H31

H30 E APT iT SN

OUTSIDE OF SHED

TURN THE PANEL OVER. FIT THE TWO LARGE GABLES (16L & 16R) TO THE INSIDE FACE OF THE TOP CHANNEL (77B)

INSIDE OF SHED

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

PAGE 19

Absco Highlander Shed Model: 3060HK 2. SIDE PANEL ASSEMBLY

INSTRUCTIONS AND VIDEOS

(Three Required)

ONE REQUIRED SHEET TYPE H30 THIS END

H31 H30 H31 H31 H31

H31 H30 H31

TWO REQUIRED SHEET TYPE H30 THIS END SHEET TYPE H30 IS A CORNER SHEET AND MUST BE ORIENTATED TOWARDS THE SHEDS CORNERS WHEN PANELS FINALLY JOINED AS PER PAGE 20.

55B

E APT iT

SN

81B

E

SN

APT iT

NOTE: BE CAREFUL WITH CHANNEL ORIENTATION. THESE PANELS MUST JOIN TOGETHER AS PER PAGE 20. ENSURE THAT 55B & 81B MATCH TO THEIR CORRESPONDING CHANNELS WHEN CONNECTING TO CORRESPONDING PANEL SECTIONS.

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

PAGE 20

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

NOTE: TWO ROOF PANEL SECTIONS WILL HAVE PART (87A) FITTED TO THIS END ONLY

3. ROOF PANEL ASSEMBLY (4 Required) 45A 60A

45A

2/PRE-PUNCHED HOLES TO THIS END OF EACH SHEET WITH PART No. 81A FITTED

87A 45A SN

45A

E APT iT

81A 87A SN

APT iT

E

NOTE: TWO ROOF PANEL SECTIONS WILL HAVE PART (87A) FITTED TO THIS END ONLY

ONCE COMPLETED THERE WILL BE 4 SECTIONS WITH 87A LIP AT ONE END ONLY.

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

PAGE 21

Absco Highlander Shed Model: 3060HK 4. DOOR PANEL ASSEMBLY

INSTRUCTIONS AND VIDEOS

SIDE DOOR (ONE REQUIRED)

58C

E APT iT SN

HC1

1974mm SINGLE DOOR SHEET (FULLY PRE-PUNCHED)

F HC2

FRONT DOORS (TWO REQUIRED)

12A

58C P TE NA T i

S

NOTE: THESE SHEETS HAVE NOT BEEN PRE-PUNCHED H37

LOCATE THE NARROW PAN AT THIS END

H26

PRE-DRILL DOOR SHEETS WITH A 3mm DRILL BIT USING THE 63A PRE-PUNCHED COMPONENTS SHOWN AS E APT iT TEMPLATES. SN HC1

NOTE: FIT ONE DOOR WITH A CHANNEL (PART HC2) FIT THE OTHER DOOR WITH A JAMB (PART HJ3)

12A

20mm

E APT iT SN

20mm FLANGE 63A

15m

m

15mm FLANGE

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

PAGE 22

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

HJ1

5. SIDE PANEL ASSEMBLY SINGLE DOOR

HJ2

H32

H33 H31

56

A

HJ

1

HJ 1

A

56

B 90

SN

APT iT

E

B

90

56A A

56

56B

90B

E APT iT SN

79B

SN

E APT iT

E APT iT

SN

A

56

B 79

HJ

2

B 56

HJ

2

B 79

B 56

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

PAGE 23

Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

6. DOOR PANEL ASSEMBLY SINGLE DOOR

91A 91A

B

NOTE: Nuts and bolts (supplied) may be used instead of pop rivets (supplied) by simply enlarging the hinge hole sets in the jamb using a 4mm drill bit

NOTE: The two holes required to connect the padbolt hasp for each door have not been pre-punched, to allow for proper alignment. position each hasp centrally over the padbolt shaft, and secure with screws. The sheet metal screws supplied have the ability to self drill through the channel, use a continuous firm pressure and high drill speed and the screws will penetrate the sheet metal. If necessary a 3mm drill bit can be used. ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

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Absco Highlander Shed Model: 3060HK HIGH-PORTAL FRAME DETAILS

INSTRUCTIONS AND VIDEOS

REFER TO PAGE 5 FOR HIGH-PORTAL FRAME PARTS AND ACCESSORIES

80mm

PART C1482

80mm 2033mm

FRAME ASSEMBLY AN EASY WAY TO ENSURE THAT THE ANGLE AT THE TOP OF THE PORTAL FRAME IS CORRECT IS TO USE THE GABLE WALL PANEL AS A TEMPLATE TO LAY THE SECTIONS OUT. AS THE PORTAL FRAME FITS INSIDE THE WALLS, THE WIDTH OF THE FRAME WILL BE 40mm LESS THAN THE GABLE WALL PANEL.

2295mm

PART C1954

2950mm

NOTE: 2 x APEX PLATES

PLEASE REFER TO THE PHOTOS ON PAGES 41-48 FOR CLARITY

1 X KNEE PLATE

1 x KNEE PLATE

L

16 R

16

NOTE: REFER TO THE FOLLOWING PAGE FOR FURTHER DETAILS.

NOTE: IF YOU HAVE AN EDGE REBATE IN YOUR CONCRETE SLAB, YOU WILL HAVE TO CUT AN AMOUNT OFF THE BOTTOM OF THE FRAME LEGS EQUAL TO THE DEPTH OF THE REBATE. ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

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Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

7. HIGH-PORTAL FRAME ASSEMBLY

1. x 19

2.

8

0

12 4 SECURE RIDGE PLATES TO APEX PLATES x8

=

x 24

3. x8

4. 2x

x6 HIGHPORTAL TO PANEL CONSTRUCTION (REFER: PANEL CONSTRUCTION) SELF DRILLING TEK SCREW WALL/ROOF PANEL

HIGHPORTAL ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

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Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

8. HIGHLANDER HIGH-FRONT FRAME ASSEMBLY (SHEET 1 of 2) 16mm SELF DRILLING TEK SCREWS USE

FIT THE CHANNELS WHICH FORM THE BOXED SECTIONS TOGETHER WITH THE SMALLER EDGE NEATLY INSIDE THE LARGER EDGE. FASTEN WITH SCREWS AT 300mm SPACINGS WHERE POSSIBLE.

JOIN PART NUMBERS C2300

C0240

ONLY TO FORM BOXED SECTIONS

REFER TO PAGE 7 FOR FRONT FRAME PARTS AND ACCESSORIES TRIANGULAR PLATE

C2034

M1484

C0240 RIDGE PLATE

MULTI PURPOSE BRACKETS

K0285

C2300 N2070 REFER TO THE FOLLOWING PAGE FOR FURTHER DETAILS.

C0100

ABSCO INDUSTRIES

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Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

8. HIGHLANDER HIGH-FRONT FRAME ASSEMBLY (SHEET 2 of 2)

FIT ONE 100mm CHANNEL SECTION (C0100) TO BOX THE BASE OF EACH OUTSIDE LEG AS SHOWN. THESE WILL LATER BE USED FOR SECURING THE FRAME TO THE CONCRETE SLAB. SECURE THE RIDGE SECURE THE SMALL PLATE TO THE TRIANGULAR PLATE TO INTERIOR SIDE OF THE EXTERIOR SIDE OF THE FRAME. THE FRAME.

380

40mm ALL SECTIONS

380 380

2000

2295

LAYOUT ALL SECTIONS AS SHOWN IN THE SAME MANNER AS THE PORTAL FRAME.

325

2300

380

100

USE 16mm SELF DRILLING SCREWS JOIN ALL COMPONENTS TOGETHER WITH THREE SCREWS AT ALL CONNECTING POINTS ON BOTH SIDES OF THE FRAME. 325

NOTE: IF YOU HAVE AN EDGE REBATE IN YOUR CONCRETE SLAB, YOU WILL HAVE TO CUT AN AMOUNT OFF THE BOTTOM OF THE FRAME LEGS EQUAL TO THE DEPTH OF THE REBATE. ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

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Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

E APT iT SN

9. FRONT PANEL ASSEMBLY 77C

93R

H39

81M

93L E APT iT SN

HJ1

H39

E APT iT

SN

HJ1

81M SN

E APT iT

PRE-PUNCHED HOLES TO OUTSIDE EDGE

16R

16L

NOTE: WHEN THIS FRONT PANEL IS FASTENED TO THE FRONT FRAME, ALL THREE JAMBS SHOULD FINISH FLUSH WITH THE EDGE OF THE FRONT FRAME, THUS FORMING A WEATHERPROOF REBATE FOR THE DOORS. (FIG. A) NOTE: THE OUTER EDGE OF THE FRONT PANEL SHOULD PROTRUDE 20mm PAST THE OUTER EDGE OF THE FRONT FRAME FOR CORNER LAPPING OF SIDE WALL PANELS. (FIG. B) 20

20

RIGHT HAND FRONT FRAME

LEFT HAND FRONT FRAME

FIG. A

FIG. A

FIG. B ABSCO INDUSTRIES

FIG. B ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

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Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

FRONT AND CENTRE FRAME TO SLAB DETAILS

2050

1960

3100

CONCRETE SLAB 6060mm x 3100mm

70 1900

80

CENTRE OF PORTAL FRAMES

2300

FIG 8A

RECOMMENDED SLAB DIMENSIONS - 6060mm x 3100mm EXTERNAL WALL DIMENSIONS - 5960mm x 3000mm INTERNAL WALL DIMENSIONS - 5920mm x 2960mm

6060

CENTRE FRAME UPRIGHT

CENTRE FRAME UPRIGHT MULTI PURPOSE BRACKETS 80mm LONG FRONT FRAME CORNER UPRIGHT SLAB EDGE

- SECURE MULTI PURPOSE BRACKETS TO UPRIGHTS USING SELF DRILLING SCREWS - MOVE FRAMES INTO POSITION, MARK AND DRILL HOLES IN SLAB USING 10mm MASONARY DRILL BIT - SECURE FRAMES TO SLAB WITH DYNABOLTS ABSCO INDUSTRIES

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Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

10. PANEL CONSTRUCTION NOTE: TAKE CARE TO ENSURE THAT BOTH FRONT AND REAR WALL PANELS ARE NOT POSITIONED UPSIDE DOWN. THE TOP CHANNEL OF EACH PANEL IS PRE-PUNCHED FOR ATTACHING ROOF SHEETS, THE BOTTOM CHANNELS ARE NOT.

USE 16mm SELF DRILLING TEK SCREWS TO SECURE WALLS TO INTERNAL FRAMES SIDE WALL PANEL CHANNELS FIT INTO THE NOTCHED FRONT AND REAR WALL PANEL CHANNELS

PRE-PUNCHED CHANNEL TO MATCH RIDGE BEAM HOLES.

R FO O T LLS D N WA S E AR I TH RE D E ND CH T A N PU ON E- FR R P TO G IN ION T EE CT SH NNE CO

ABSCO INDUSTRIES

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Absco Highlander Shed Model: 3060HK 11. ROOF CONSTRUCTION

2

INSIDE VIEW SECURE RIDGE BEAM TO GABLE SECTIONS WITH TWO SCREWS AT . THEN SECURE EACH END EACH ROOF PANEL WITH ONE SCREW IN EACH CORNER ONLY AT THIS STAGE

1 SLIDE THE ROOF PANELS INTO POSITION, AND SECURE WITH ONE SCREW AT EACH CORNER ONLY AT THIS STAGE.

3

D

D

INSTRUCTIONS AND VIDEOS

D

INSIDE VIEW AFTER THE ROOF PANELS HAVE BEEN SECURED, FIT TWO GABLE BRACES (13A) FROM THE TOP WALL CHANNEL TO THE UNDERSIDE OF THE RIDGE BEAM AT 45 DEGREES AS SHOWN.

2 X GABLE BRACE (13A)

NOTE: HOLES THAT SHOW THIS SYMBOL D REQUIRE PRE-DRILLED HOLES.

SECURE EACH RIDGE BEAM TO EACH RIDGE PLATE WITH 4 X 16mm SELF DRILLING TEK SCREWS.

X4

-WARNINGDO NOT CLIMB ON TO OR WALK ON THE ROOF.

ABSCO INDUSTRIES

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Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

FINAL CONSTRUCTION BEND THE TOP AND BOTTOM FLANGES AS SHOWN, THEN HOOK THE BOTTOM FLANGES UNDER THE TOP CHANNEL AND SCREW THE TOP FLANGES FOR BOTH AS SHOWN GABLE CAPS

ANCHORING OF SHED

LOCATION OF 24 CONCRETE ANCHORS

WALL SHEET

BOLT & NUT - EACH ANCHOR CONSISTS OF ONE NUT, BOLT, DYNABOLT AND STEEL ANGLE - DRILL A 10mm HOLE INTO THE WALL SHEET

STEEL ANGLE SLAB

- DRILL A 10mm HOLE INTO THE CONCRETE

DYNABOLT ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

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Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

DOOR INSTALLATION - SECURE FRONT DOORS TO THE FRONT PANEL IN SAME MANNER AS THE SIDE DOOR WAS FITTED

99A

FASTEN TO SLAB DRILL 12mm HOLE CENTRALLY TO PICK UP PADBOLT

93B

USE THE 75mm JAMB SECTIONS (93B) AS PADBOLT SUPPORTS. DRILL AND SECURE THESE SECTIONS TO THE TOP AND BOTTOM OF THE DOOR, THEN FIT PADBOLTS.

99B

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

FIT DOOR BRACES (99B) TO EACH DOOR AS SHOWN BY FASTENING AT EACH END, THEN DRILLING REMAINDER HOLES FROM THE INSIDE FACE OF EACH DOOR AND SECURING WITH SCREWS FROM THE OUTSIDE FACE OF EACH DOOR.

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Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

ABSCO HIGHLANDER SHED: HIGH-FRONT FRAME ASSEMBLY SUPPORT PHOTOGRAPHS

ABSCO INDUSTRIES

STEP 1A, B, C:

Draw pattern on concrete (Ref, pg 22).

STEP 2:

Understand where components are to be positioned

STEP 3A, B, C: STEP 4A, B:

Join C0100 to C2034 Join C2034 to M1484

STEP 5A, B, C, D, E, F:

Join K0285 to C2034 & N2070

STEP 6A, B, C:

Fit multi purpose bracket

STEP 7A, B, C, D, E:

Assemble the C0240 & C2300 sections

STEP 8A, B, C, D, E:

Join all sections together

STEP 9A, B:

Turn frame over and repeat steps 4 to 8

STEP 10:

Fully Assembled front frame

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

ASSEMBLY INSTRUCTION - MODEL: 3060HK 04/07/16

INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

INSTRUCTIONS AND VIDEOS

ABSCO HIGH-PORTAL FRAME ASSEMBLY ASSEMBLY SUPPORT PHOTOGRAPHS STEP 1A, B, C: Draw pattern on concrete, in accordance with the dimensions detailed in the assembly instruction. STEP 2A, B, C: Understand where components are to be positioned STEP 3A, B, C: Join C1482 C1954 STEP 4A, B, C: Join C1482 to C1482 STEP 5A, B:

Secure ridge plate (RBP)

STEP 6A, B:

Secure multi purpose brackets

STEP 7A, B, C, D: Turn frame over, repeat steps 4,5

ABSCO INDUSTRIES

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

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Absco Highlander Shed Model: 3060HK

ABSCO INDUSTRIES

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INSTRUCTIONS AND VIDEOS

PAGE 53

AUSTRALIA PRODUCT WARRANTY AGAINST DEFECTS Congratulations on your purchase of an ABSCO SHED ABSCO SHEDS, including garden sheds, garden beds, aviaries, storage units, garages, awnings and carports are made using high quality Australian made steel. We are pleased to advise we warrant that the steel coating will not rust, crack, flake peel or blister for 30 years from date of purchase, when installed within Australia. This warranty does not apply to surface deterioration of panels caused by ‘Swarf” (Tiny particles of steel debris left from cutting, grinding or drilling operations) that has not been removed after building construction, or as a result of contact with damp soil, chemicals, fertilisers or other corrosive substances. This warranty covers any Absco product used for normal domestic use and installed in accordance with the installation instructions. The warranty does NOT cover Damage caused by storms, wind, rain snow or poor foundations. This warranty does NOT cover ABSCO products installed in severe coastal, industrial or other highly corrosive environments. The warranty does not cover fasteners (screws, nuts, bolts, rivets, hasps or sliding padbolts). The warranty is limited to replacement and delivery of components and does not include any labour or installation costs. The benefits given by the warranty are in addition to your other rights and remedies under a law in relation to the goods or services to which the warranty relates. The warranty applies to the exclusion of all other representations, guarantees or warranties express or implied, our goods come with guarantees that cannot be excluded under the Australian consumer law and is not transferable. You are entitled to a replacement or refund for a major failure and for compensation for any other foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of an acceptable quality and the failure does not amount to a major failure. For further information go to http://www.consumerlaw.gov.au. Please retain a proof of purchase (sales docket or invoice) or register your warranty within 30 days of purchase here: www.absco.com.au/register_warranty.php In the unlikely event a warranty claim is made, it must be supported by photographic evidence and details of the defect, including component part numbers, together with proof of purchase documentation (or on-line registration of purchase) and forwarded to the address below. Upon receipt of the warranty claim, the Customer Service Manager will contact you within three business days to advise you of the assessment outcome of the claim, which may include your expenses incurred in making the claim. THE CUSTOMER SERVICE MANAGER, ABSCO INDUSTRIES, PO BOX 119 ACACIA RIDGE QLD AUSTRALIA 4110 PHONE: 1800 029701 FAX: 07-33441191 EMAIL: [email protected] Issued 01 January 2013

1|P age

ABSCO SHEDS - STORAGE GUIDELINES ABSCO SHEDS include garden sheds, garden beds, storage units, aviaries, garages, awnings and carports. ABSCO SHEDS are designed to be weatherproof for normal weather conditions. In the event of extreme weather conditions such as heavy rain, combined with high wind gusts, the ridge capping, sheeting joins, screw fixings etc., may exhibit minor deformations which may allow some water entry. These areas should be checked regularly to ensure that maximum strength and protection is maintained. Other weather conditions such as extreme heat and extreme cold, moist or dry air can influence the effects of concrete floor moisture and/or condensation on the underside of the roof sheets. ABSCO SHEDS and storage units are primarily used for storage of garden equipment such as lawnmowers, wheelbarrows, garden tools etc. Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and/or stacked above the concrete floor on timber slats. Waterproof sealants may be used to offer further protection where required around joins and screw fixings, as can rubber door seals and other products which are available from most hardware outlets. Placement of waterproof sealants (silicone) between the base of the shed and concrete slab is not recommended, as this process can have a reverse effect, preventing excess water from escaping, resulting with water accumulating and being trapped inside the shed. Absco accepts no responsibility for water entry, floor moisture, condensation or the condition of the Contents inside your Absco steel building arising from any of the pre-mentioned weather conditions.

2|P age