mtc
mtc
®
Product Overview
an acal group company
an acal group company
Company Profile ........................................................................................................ 4 Features .................................................................................................................... 5 Certificates .............................................................................................................. 96
EMC Shielding Products Fabric-/Foil over Foam Gaskets ............................................................................... 6 Hollow Chamber-, Clip-on- and EPDM-Profiles ..................................................... 14 IP/EMC-Gaskets ..................................................................................................... 16 Punched Parts/EMC Connector Seals ................................................................... 18 Conductive Foam ................................................................................................... 20 Conductive Fabrics and Fleeces ............................................................................ 22 Electrically Conductive Elastomers ........................................................................ 24 Knitted Wire Gaskets .............................................................................................. 34 Conductive Tapes ................................................................................................... 44 Shielded Windows .................................................................................................. 48 Honeycamb Vent Panels ........................................................................................ 54 Contact Springs ..................................................................................................... 58 SMD Contact Springs ............................................................................................ 74 Board Level Shields ................................................................................................ 82 Conductive Paint .................................................................................................... 88
Thermally Conductive Products Thermally Conductive Paste .................................................................................. 91 Gap Filler ................................................................................................................ 92 Thermally Conductive Tapes ................................................................................... 94 Thermally Conductive Insulators ............................................................................ 95
EMC Shielding Products Thermally Conductive Products
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Product Overview
3
mtc
mtc
®
®
an acal group company
MTC – About us
Features
MTC is an ISO 9001 and ISO 14001 certified company. This means assured quality and ecology-minded production processes
MODERN COMPANY WITH LONG TRADITION MTC is specialized on the protection of electronic circuits and the environment from high frequency electromagnetic radiation. Therefore we develop, manufacture and sell high quality EMC shielding materials and thermally conductive products. Thereby we use the very latest technologies and work with a network of efficient suppliers. 20 years of experience in the business and steady growth provide guarantees for long term, successful cooperation with our customers and suppliers.
All our products are RoHS compliant
UL 94 certified product
MTC - PART OF AN INTERNATIONAL GROUP
an acal group company
STANDARD OR CUSTOMIZED SOLUTIONS Our product portfolio includes both an extensive range of standard products and products tailored for specific customer needs. Our customers can rely on our solutions being perfectly tailored to their wishes and needs. Normally we work with our customers from the early stages of projects and act as adviser from the birth of the idea to the mass produced product.
Optionally available with Wide Release Liner
Optionally available with several items on shared carrier sheet (Sheet Type Package)
Features Fabric-/foil over foam gaskets Hollow chamber-, clip-on and EPDM-profiles IP/EMC-gaskets Punched parts Conductive fabric and fleeces Conductive elastomers Knitted wire gaskets Conductive foam Conductive tapes Contact springs SMD contact springs
D
D
D
D
D D
D D
D
D
D
D
D
D
D
D
D
D
Thermally conductive products
MTC – About us
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
D
D
D
D D D
Board Level Shields (BLS)
4
All data is provided for guidance only due to the varied conditions of potential use which are beyond our control. All recommendations or suggestions are given without guarantee or responsibility on our part and users should make their own test to determine suitability.
Optionally available on endless rolls
MTC‘s head office is located in Dillingen (Bavaria). This is where you will find the appropriate contacts for commercial matters and technical support. The production and delivery of our goods are also controlled from here. MTC also has a sales office in Hong Kong. We provide services for the complete Asian market from this base.
emci
PLEASE NOTE!!!
Custom length available
In October 2011 MTC was acquired by the UK-listed company Acal plc. With a turnover of more than 250 million euro and over 750 employees worldwide Acal has evolved into an important international service provider - with focus on the distribution of electronic and photonic components, power supply and system components. Acal has offices in 12 European countries. Thus MTC also grows internationally and ensures its customers local presence and pan-European support.
MTC has manufacturing sites in Germany and South Korea. With Regens-Wagner-Stiftung, a facility for disabled people in Dillingen and our sister company EMC Innovation in Incheon we guarantee our customers short reaction times and high flexibility.
an acal group company
D
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
D
D
D
Features
5
mtc an acal group company
Fabric-/Foil over Foam Gaskets
Fabric-/Foil over Foam Gaskets
Our standard gaskets have a polyurethane foam core which is available in four different hardness values (32 / 45 / 70 / 150 kg/cm3). The foam core is covered with a conductive fabric with a copper-nickel metal coating or aluminium foil.
Tolerances (mm) Width and height (mm)
Our standard portfolio includes a large range of sizes and shapes. Customized dimensions can be supplied at low cost at any time. The material can also be cut to the length you require or modified to suit your individual needs. Our profiles are fitted with a non-conductive adhesive tape as standard. The following other versions are also available: • gaskets with conductive adhesive tape • several adhesive tapes on a single profile • adhesive tapes with removal aid (WRL) • small and miniature parts assembled on self adhesive paper (STP) In addition to their excellent shielding effectiveness (as high as over 80 dB @ 100 MHz – 18 GHz), our seals offer you the following benefits: • they are easy to work and can be cut with a pair of scissors. • they offer high wear resistance. • low contact pressure forces mean that thinner metal plates can be used, which in turn reduces costs. • they have low surface resistance (< 0.08 Ohm). • seals are a cost-saving method of shielding.
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mtc
®
®
Fabric-/Foil over Foam Gaskets
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Length (mm)
0,5 - 6,3
an acal group company
+/- 0,5
6,3 - 10,0
+/- 0,7
10,0 - 16,0
+/- 0,8
16,0 - 25,0
+/- 1,0
25,0 - 40,0
+/- 1,3
40,0 - 63,0
+/- 1,6
5 - 150
+/- 0,8
151 - 300
+/- 1,3
301 - 1.200
+/- 2,5
1.201 - 1.750
+/- 4,7
1.751 - 2.300
+/- 6,4
Our EMC gaskets provide the following advantages: Short delivery time by own manufacturing Available with different degrees of foam hardness • Available with adhesive tape • Available with several tapes for special applications • Available with Cu/Ni coated fabric (standard) and other coatings • •
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Fabric-/Foil over Foam Gaskets
7
mtc
mtc
®
®
an acal group company
Profile Finder
Fabric-/Foil over Foam Gaskets
Example:
DRE 6x4 NI - N2 V0 - xx
Product series • • • • • • • • • • • •
DAU DCW DHR DKE DKO DLS DRE DMP DPT DQU DTA DTR DST HHR
Height (B)
Standard tape width (C)
DRE3x1,2NI
3,0
1,2
1,5
DRE3x2NI
3,0
2,0
1,5
DRE4x1,2NI
4,0
1,2
2,0
DRE4x2NI
4,0
2,0
2,0
DRE4x3NI
4,0
3,0
2,0
DRE5x0,5NI
5,0
0,5
2,0
DRE5x1,2NI
5,0
1,2
2,0
DRE5x2NI
5,0
2,0
2,0
DRE5x3NI
5,0
3,0
2,0
DRE5x4NI
5,0
4,0
2,0
6,0
1,2
2,5
DRE6x2NI
6,0
2,0
2,5
DRE6x3NI
6,0
3,0
2,5
DRE6x5NI
6,0
5,0
2,5
DRE6x7NI
6,0
7,0
2,5
DRE6x8NI
6,0
8,0
2,5
DRE6,4x3,2NI
6,4
3,2
2,5
Surface material (if appropriate)
DRE7x1,2NI
7,0
1,2
3,0
NI • AG • AL
DRE7x2NI
7,0
2,0
3,0
DRE7x4NI
7,0
4,0
3,0
DRE7x5NI
7,0
5,0
3,0
DRE7x6NI
7,0
6,0
3,0
DRE8x1,5NI
8,0
1,5
4,0
DRE8x3NI
8,0
3,0
4,0
DRE8x5NI
8,0
5,0
4,0
DRE8x10NI
8,0
10,0
4,0
DRE8x12NI
8,0
12,0
4,0
DRE9x3NI
9,0
3,0
4,0
DRE9x4NI
9,0
4,0
4,0
DRE9x6NI
9,0
6,0
4,0
DRE9,5x6,4NI
9,5
6,4
4,0
DRE9,5x12,7NI
9,5
12,7
4,0
•
Dimensions •
Width x Height in mm
•
Copper/nickel Silver Aluminium
Adhesive tape (if appropriate) N Non-conductive • C Conductive + width in mm •
UL-level (if appropriate) V0 • XX
•
UL 94 V-0 compliant Not certified / not appropriate
Length xx REEL • STPxx • WRLxx • •
Profile Finder
Width (A)
DRE6x1,2NI
•
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Rectangular profiles, width up to 9,5 mm Item number
Clip-on profiles C-shape profiles D-shape profiles Knife-edge-profiles Combi-profiles (IP + EMC) L-shape profiles Rectangular profiles M-shape profiles P-shape profiles Square profiles Triangular profiles, asymmetric Triangular profiles, symmetric Punched parts Hollow chamber profiles
an acal group company
Length in mm Endless reel As Sheet Type Package With Wide Release Liner
Other dimensions on request
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Fabric-/Foil over Foam Gaskets
9
mtc
mtc
®
®
an acal group company
Fabric-/Foil over Foam Gaskets
Fabric-/Foil over Foam Gaskets
Rectangular profiles, width over 10,0 mm
Square profiles
Width (A)
Height (B)
Standard tape width (C)
DRE10x0,5NI
10,0
0,5
4,0
DRE10x1,2NI
10,0
1,2
4,0
DRE10x2NI
10,0
2,0
4,0
DRE10x3NI
10,0
3,0
4,0
DRE10x4NI
10,0
4,0
4,0
DRE10x5NI
10,0
5,0
4,0
DRE10x7NI
10,0
7,0
4,0
DRE10x8NI
10,0
8,0
4,0
DRE10x12NI
10,0
12,0
4,0
DRE10x15NI
10,0
15,0
4,0
Item number
DRE11,5x10,5NI
11,5
10,5
5,0
DRE12x10NI
12,0
10,0
5,0
DRE12x13NI
12,0
13,0
5,0
DRE12,7x3,2NI
12,7
3,2
5,0
DRE12,7x6,4NI
12,7
6,4
5,0
DRE12,7x9,5NI
12,7
9,5
5,0
DRE13x1NI
13,0
1,0
5,0
DRE13x2NI
13,0
2,0
5,0
DRE13x3NI
13,0
3,0
5,0
DRE13x5NI
13,0
5,0
5,0
DRE13x7NI
13,0
7,0
5,0
DRE13x10NI
13,0
10,0
5,0
DRE14x1NI
14,0
1,0
6,0
DRE15x1NI
15,0
1,0
6,0
DRE15x2NI
15,0
2,0
6,0
DRE15x4NI
15,0
4,0
6,0
DRE15x8NI
15,0
8,0
6,0
DRE15x10NI
15,0
10,0
6,0
DRE17x7NI
17,0
7,0
7,0
DRE20x10NI
20,0
10,0
8,0
DRE21x1NI
21,0
1,0
8,0
DRE22x2NI
22,0
2,0
9,0
DRE25x1,5NI
25,0
1,5
12,0
DRE25x10NI
25,0
10,0
12,0
DRE25x20NI
25,0
20,0
12,0
DRE30x2NI
30,0
2,0
12,0
DRE30x10NI
30,0
10,0
12,0
Fabric-/Foil over Foam Gaskets
Item number
Other dimensions on request
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
DQU2x2NI DQU3x3NI DQU5x5NI DQU6x6NI DQU6,4x6,4NI DQU7x7NI DQU8x8NI DQU9x9NI DQU9,5x9,5NI DQU10x10NI DQU12,7x12,7NI DQU17x17NI
Width (A)
Height (B)
Standard tape width (C)
2,0 3,0 5,0 6,0 6,4 7,0 8,0 9,0 9,5 10,0 12,7 17,0
2,0 3,0 5,0 6,0 6,4 7,0 8,0 9,0 9,5 10,0 12,7 17,0
1,5 1,5 2,0 2,5 2,5 3,0 4,0 4,0 4,0 4,0 5,0 7,0
Width (A)
Height (B)
Standard tape width (C)
2,0 2,3 3,0 3,8 3,8 3,8 4,0 4,0 5,0 5,0 6,0 6,0 6,0 6,0 6,4 6,4 6,4 7,0 7,6 8,0 8,0 8,0 8,0 9,0 9,5 10,0 10,0 10,0 10,0 10,0 12,7
1,5 2,3 3,0 1,5 2,3 3,0 3,0 4,0 2,0 3,0 2,0 3,0 4,0 5,0 3,2 3,6 6,4 2,5 4,8 4,0 5,5 6,0 7,0 3,0 6,4 4,0 7,0 8,0 10,0 18,0 12,7
1,5 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,5 2,5 2,5 2,5 2,5 2,5 2,5 4,0 3,0 3,0 3,0 3,0 3,0 3,0 4,0 4,0 4,0 4,0 4,0 4,0 4,0 5,0
D-shape profiles Item number
Other dimensions on request
Other dimensions on request
10
an acal group company
DHR2x1,5NI DHR2,3x2,3NI DHR3x3NI DHR3,8x1,5NI DHR3,8x2,3NI DHR3,8x3NI DHR4x3NI DHR4x4NI DHR5x2NI DHR5x3NI DHR6x2NI DHR6x3NI DHR6x4NI DHR6x5NI DHR6,4x3,2NI DHR6,4x3,6NI DHR6,4x6,4NI DHR7x2,5NI DHR7,6x4,8NI DHR8x4NI DHR8x5,5NI DHR8x6NI DHR8x7 NI DHR9x3NI DHR9,5x6,4NI DHR10x4NI DHR10x7NI DHR10x8NI DHR10x10NI DHR10x18NI DHR12,7x12,7NI
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Fabric-/Foil over Foam Gaskets
11
mtc
mtc
®
®
an acal group company
Fabric-/Foil over Foam Gaskets
Fabric-/Foil over Foam Gaskets
C-shape profiles
Triangular profiles
Type 1
Type 2
Type 1
Width (A)
Height (B)
Standard tape width (C)
DCW6x3,5NI
6,0
3,5
2,5
1
DCW6x6NI
6,0
6,0
2,5
Item number
an acal group company
A
B
C
DTR9,1x3NI
9,10
3,00
2,50
1
DTR10x2,3NI
10,00
2,30
2,50
DTR10x3,2NI
10,00
3,20
2,50
DTA10x4,5NI
10,00
4,50
DTA12,7x3,2NI
12,70
3,20
Type
DCW10,7x9,8NI
10,7
9,8
5,0
1
DCW11x11NI
11,0
11,0
5,0
2
DCW14,7x17,1NI
14,7
17,1
6,0
2
DCW14,7x17,9NI
14,7
17,9
6,0
2
Item number
Type 2
D
E
Type
2,50
1
2,50
2,50
1
2,50
2,50
1
2,50
2,50
2,50
2
3,00
4,50
3,00
2
Other dimensions on request Other dimensions on request
• •
Adhesive tape D is electrically conductive. Optimal for use with μTCA & ATCA plug-in modules.
Knife-edge-profiles L-shape profiles
Width (A)
Height (B)
Standard tape width (C)
DKE8x2,7NI
8,0
2,7
2,5
Item number
DKE11,3x2,3NI
11,3
2,3
6,0
DLS5,6x3NI
DKE11,3x2,7NI
11,3
2,7
6,0
Item number
Width (A)
Height (B)
Standard tape width (C)
5,6
3,0
3,0
Item number
Width (A)
Height (B)
Standard tape width (C)
DMP12,7x9,5NI
12,7
9,5
5,0
Other dimensions on request Other dimensions on request
•
Top side or lower side adhesive tape positioning available.
M-shape profiles P-shape profiles Width (A)
Height (B)
Standard tape width (C)
DPT8x3NI
8,0
3,0
3,0
DPT17x10NI
17,0
10,0
4,0
DPT18x4,5/1NI
18,0
4,5
5,0
DPT29x4,8/1NI
29,0
4,8
5,0
Item number
Other dimensions on request
Other dimensions on request
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Fabric-/Foil over Foam Gaskets
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Fabric-/Foil over Foam Gaskets
13
mtc an acal group company
mtc
®
®
Hollow chamber-, Clip-on- and EPDM-Profiles
Hollow chamber-, Clip-on- and EPDM-Profiles
In addition to our standard EMC seals with foam cores, MTC can also supply EPDM/rubber-based EMC seals, such as hollow chamber, slot-in/edge protection and solid profiles. These profiles can be used wherever constructive or functional situations require them.
Both types of section can be supplied in any lengths and also on rolls. We can provide short lead times for slot-in/edge protection and hollow chamber profiles from our standard range. If you require specific widths and heights or crosssections which must be produced using special tools, we have to insist on a minimum purchase quantity to justify our manufacturing costs.
The core of the hollow chamber and slot-in/edge protection profile is made of expanded rubber and is covered with copper-nickel fabric as standard. To order they can also be covered with alternative metal-coated fabrics or aluminium foil. Our hollow chamber profiles can be supplied with or without adhesive tape. They are also available with several adhesive tapes for special applications. Slot-in/edge protection profiles have an integrated loop tape and a U-shaped section. They are extremely flexible and are primarily used on control cabinets.
an acal group company
Our hollow chamber-, clip-on- and EPDM-profiles provide the following advantages: Short delivery time • Available with Cu/Ni coated fabric (standard) and other coatings • Hollow chamber profiles are available with and without adhesive tape •
These slot-in/edge protection profiles are installed by simply being pressed into position on the edges being encased by hand. The profiles are mounted by a clamping effect. No adhesive is required. They are weatherproof and resistant to a temperature range from approx. -25°C to approx. +80°C.
Clip-on profiles Item number DAU16x8NI
B
Width (A)
Height (B)
8,0
16,0
Other dimensions on request
A
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Hollow chamber-, Clip-on- and EPDM-Profiles
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Hollow chamber-, Clip-on- and EPDM-Profiles
15
mtc
mtc
®
®
an acal group company
IP/EMC-Gaskets (Combi Gaskets)
In addition to EMC and ESD shielding, protection against environmental influences such as dust and moisture is often also required. This can be achieved by using so-called combi gaskets. Either of the following may be used for this purpose: • separate seals for EMC and IP (Intrusion Protection) or • combi gaskets
IP/EMC-Gaskets (Combi Gaskets)
Our combi gaskets provide the following advantages: • •
•
Which version should be given preference depends primarily on the design situation of the housing or control cabinet that you wish to seal.
an acal group company
• •
Short delivery time by own manufacturing Partly coated EMI gaskets with rectangular profile available for combined IP- and EMI protection Available with adhesive tape Available with several adhesive tapes for special applications Available with Cu/Ni coated fabric (standard) and other coatings
IP/EMC seals are mainly used where electronic devices require both EMC/ESD protection and also protection from environmental influences. This means that they are often used outdoors to protect equipment from moisture, dirt etc.
Combi gaskets A range of core materials (for example EPDM, expanded rubber, NBR, etc.) in a range of hardness levels is available for IP/EMC and combi seals. The core of the profile can be partially or completely coated with conductive copper-nickel (CuNi) fabric or aluminium foil. The gaskets can be supplied with or without adhesive tape.
Item number DKO12x6NI
Width (A)
Height (B)
Standard tape width (C)
12,0
6,0
5,0
Other dimensions on request
Please find our standard dimensions in the following table. If you cannot find a section in our range that meets your requirements, we will develop the seals you require or manufacture customized seals to your drawing specifications.
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IP/EMC-Gaskets (Combi Gaskets)
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
IP/EMC-Gaskets (Combi Gaskets)
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mtc
mtc
®
®
an acal group company
Punched Parts
Punched Parts
Our modern and flexible production enables us to process our standard products according to your need: • gaskets for D-Sub connectors • gaskets for USB connectors • gaskets for RJ-45 connectors • gaskets for I/O connectors • custom-specific punched parts
Standard gaskets for D-Sub
an acal group company
D-Sub 9
D-Sub 15
D-Sub 25
D-Sub 37
Punched parts can be supplied in a range of materials. The following base materials are available: • metal-coated fabrics and fleeces • completely conductive foam • foam covered with conductive fabric or aluminium foil • copper- and aluminium tapes and • conductive silicone sheets Stamping parts made of copper/aluminum tapes are available on role.
Tolerances (mm) Position and shape of punching
Our punched parts provide the following advantages:
+/- 0,5
•
Shape of gasket
+/- 0,5 •
Length (mm)
< 500
+/- 1
•
500 - 1.000
+/- 2
•
> 1.000
+/- 3 •
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Punched Parts
Short delivery time by own manufacturing, also for custom parts Standard sizes for D-Sub plug connectors Custom sizes and cutouts available Easy tool production on the basis of CAD data or other drawings Optimal for electronic connector panels and I/O-Shields, e.g. compliant to ATX- or BTX-standard
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Other dimensions on request
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Punched Parts
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mtc
mtc
®
®
an acal group company
Conductive Foam
Conductive Foam
Our conductive foam gaskets are perforated at variable intervals before being metal coated in (metal) baths. This completely saturates the foam and makes it fully conductive (both horizontally and vertically), thus ensuring a particularly good conductive connection between the top and bottom. The seals have excellent EMC properties as a result of the small distance between the holes.
Tolerances (mm)
Our conductive foams are available in thicknesses of 0.3 mm to 1.5 mm and can be supplied with a copper-nickel metal coating. They can be used in a temperature range of approx. -25°C to approx. +80°C and feature excellent shielding effectiveness in the high frequency range. Conductive foam seals have improved Z-axis conductivity which means that their shielding properties can be increased to over 90 dB within a wide frequency range. Our foam seals are available in a wide range of standard dimensions. We can supply them either in the form of thin panels which are ideal for shielding large areas or in customized stampings for I/O shielding. MTC will also be delighted to help you in the development of a suitable foam seal for your specific application. We will provide you with a quotation for a suitable solution on the basis of your details (sketch, technical drawing, etc.) and with the inclusion of your electronic device.
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Conductive Foam
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
an acal group company
Width
+/- 0,5
Height
+/- 0,5
Our conductive foam provides the following advantages: Flexible and inexpensive solution for contacting areas Available with custom cutouts • Thickness range 0.3 - 1.5mm • CuNi metallized • •
Item number
Width (mm)
Thickness (mm)
RCF1000x0,3
1000
0.3
RCF1000x0,5
1000
0,5
RCF1000x0,7
1000
0,7
RCF1000x1,0
1000
1,0
RCF1000x1,5
1000
1,5
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Conductive Foam
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mtc
mtc
®
®
an acal group company
Conductive Fabrics and Fleeces
The in-house production of our fabric seals means that we have a wide range of different technical fabrics and fleece types which we can supply exclusively for refinishing. Conductive fabrics and fleeces provide excellent shielding effectiveness. Since this is very lightweight and high strength material, it also features extremely high flexibility.
Conductive Fabrics and Fleeces
an acal group company
Our conductive fabrics and fleeces provide the following advantages: Large selection of different metallized plating (e. g. Cu/Ni, Cu/Ni-SN, Ag, Au, Carbon), densities and knitting types • Also available with conductive adhesive and cut to rolls with width of max. 1070 mm •
Our fabrics and fleeces are generally polyester fabric. The galvanic plating is made by dipping the fabric in several baths. We can supply the material with the following metal coatings: • nickel/copper (Ni/Cu) • silver/copper (Ag/Cu) Depending on your requirements we can supply our fabrics and fleeces with conductive or non-conductive adhesive. Delivery forms are: • on roll in standard width • on roll in customer-specified width • on roll as tape (with electrically conductive adhesive) in standard or customer-specified width
22
Conductive Fabrics and Fleeces
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Item number
Coating
Special Features
RGW-WR-260-PCN
Cu/Ni
Fabric, rip stop
RGW-WR-260-PCN(ATU)
Cu/Ni
Fabric, coating (ATU), rip stop
RGW-WD-250-NICO
Cu/Ni-Co
Fabric, for better attenuation at low frequences
RGW-W-290-PCN
Cu/Ni
Fabric
RGW-WPD-300-PCN
Cu/Ni
Fabric, very thin
RGW-NW-50-PCN
Cu/Ni
Fleece
RGW-M-80-PCNR
Cu/Ni-Sn
Mesh, black surface
RGW-SWRP-370-PCNS
Cu/Ni-Sn
Fabric, black
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Conductive Fabrics and Fleeces
23
mtc
mtc
®
®
an acal group company
Electrically Conductive Elastomers
Electrically Conductive Elastomers
Constant conductive elastomers
Oriented wires in silicone
Constant conductive elastomers are seals for highest demands, composed of a homogeneous mixture of conductive particles in elastomers.
Wires in silicone are a gasket material consisting of fine monel- or aluminium wires. The wires are vertically to the surface vulcanized in solid or foamed silicone.
In addition to the excellent electrical properties, these seals offer the highest environmental protection (up to IP68).
This sealing material is characterised by high mechanical strength and elasticity.
If electrically conductive elastomers should be resistant against aggressive substances like hydraulic oils and kerosene it is recommended to use fluor silicone as elastomer. Stamped parts or moulded parts are produced according to customer needs.
Conductive coated silicone Silicone cords with an electrically conductive coated skin include a number of very soft gaskets with good shielding properties.
an acal group company
140 points of contact/cm2 ensure best contacting of the gasket with other metal surfaces. The sealing material can be mounted with conventional silicone adhesive (e.g. Momentive RTV103Q-732). In addition to the elastic EMI/RFI shielding the material offers an excellent dust and splash water protection. Solid silicone, used with the right contact pressure, meets the environmental requirements according to IP 65. If it is possible that the seal also contacts with aggressive fluids like hydraulic oil, kerosene, etc. it is advisable to use fluor silicone. Too much compression, when the gasket is mounted in a groove, can result in deformation of the wires.
No electrically conductive fillers are used for the sealing core resulting in ideal properties concerning pressure and resistance to age. The excellent electrical conductivity is ensured by the coated skin that consists of silver filled silicone. The core either consists of foamed silicone profiles or extruded silicone profiles with a shore hardness of 50 shore A. Depending on the material thickness other shore hardnesses are also possible.
24
Electrically Conductive Elastomers
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Electrically Conductive Elastomers
25
mtc
mtc
®
®
Electrically Conductive Elastomers
an acal group company
Electrically Conductive Elastomers
Constant conductive elastomers
Constant conductive elastomers
Fillers
Sheet material Material mainly for static discharge, best temperature resistance (225°C), best cost/performance ratio
Nickel plated graphite (NIC)
used when a high corrosion protection is required, good shielding properties, inexpensive
Silver plated copper (AGCU)
excellent shielding properties
Silver plated aluminium (AGAL)
very good shielding properties, good corrosion behaviour
Please note: XXXX in the item number describes the possible filling material C, NIC, AGCU and AGAL
Specifications
150 x150
250x300
300x300
0,5
SPL-150x150x0,5-XXXX
SPL-250x300x0,5-XXXX
SPL-300x300x0,5-XXXX
0,8
SPL-150x150x0,8-XXXX
SPL-250x300x0,8-XXXX
SPL-300x300x0,8-XXXX
1,2
SPL-150x150x1,2-XXXX
SPL-250x300x1,2-XXXX
SPL-300x300x1,2-XXXX
1,6
SPL-150x150x1,6-XXXX
SPL-250x300x1,6-XXXX
SPL-300x300x1,6-XXXX
1,8
SPL-150x150x1,8-XXXX
SPL-250x300x1,8-XXXX
SPL-300x300x1,8-XXXX
2,0
SPL-150x150x2,0-XXXX
SPL-250x300x2,0-XXXX
SPL-300x300x2,0-XXXX
2,5
SPL-150x150x2,5-XXXX
SPL-250x300x2,5-XXXX
SPL-300x300x2,5-XXXX
3,0
SPL-150x150x3,0-XXXX
SPL-250x300x3,0-XXXX
SPL-300x300x3,0-XXXX
3,2
SPL-150x150x3,2-XXXX
SPL-250x300x3,2-XXXX
SPL-300x300x3,2-XXXX
Other dimensions on request
Shore hardness (ShoreA)
Material
Item number
Thickness
Carbon (C)
Resistivity max. (Ω-cm)
Temperature max. (°C)
Elasticity min. (%)
spec. weight
Extruded profiles Solid round cords (RV)
100MHz 500MHz 2GHz 10GHz C
60 - 80
2
30
30
20
NA
-60°C to 225°C
120
1,18
NIC
60 ± 5
0,1
101
104
100
107
-55°C to 160°C
110
2 ±0,1
AGCU
60 ± 5
0,005
100
105
101
110
-55°C to 160°C
200-400
3,5 ± 0,1
AGAL
60 ± 5
0,008
105
108
102
110
-55°C to 160°C
110
2 ±0,01
Dia.
Tolerances (mm) Extruded material up to 2 mm
+/- 0,10
2 to 5 mm
+/- 0,15
5 to 9 mm
+/- 0,20
Sheet material Thickness
up to 2 mm
+/- 0,15
> 2 mm
+/- 0,25
Length/width
+/- 0,80
Centre of hole
+/- 0,4
Other dimensions on request
Recommended contact pressure
I.D.
Sheet material and punched parts: • 6-10% of material thickness Extruded profiles: • 10-25% of the cross section dimension respectively of the material thickness Other dimensions on request
Electrically Conductive Elastomers
Diameter in mm
Item number
Diameter in mm
Item number
1,00
SRV-1,00-XXXX
3,00
SRV-3,00-XXXX
1,40
SRV-1,40-XXXX
3,20
SRV-3,20-XXXX
1,60
SRV-1,60-XXXX
3,50
SRV-3,50-XXXX
1,80
SRV-1,80-XXXX
3,80
SRV-3,80-XXXX
2,00
SRV-2,00-XXXX
4,00
SRV-4,00-XXXX
2,40
SRV-2,40-XXXX
4,80
SRV-4,80-XXXX
2,50
SRV-2,50-XXXX
5,50
SRV-5,50-XXXX
2,80
SRV-2,80-XXXX
6,30
SRV-6,30-XXXX
Hollow round cords (RH)
O.D.
26
an acal group company
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Diameter outside in mm
Diameter inside in mm
Item number
2,40
0,80
SRH-2,40x0,80-XXXX
3,20
1,10
SRH-3,20x1,10-XXXX
4,00
1,30
SRH-4,00x1,30-XXXX
4,50
2,00
SRH-4,50x2,00-XXXX
6,00
3,20
SRH-6,00x3,20-XXXX
6,40
3,20
SRH-6,40x3,20-XXXX
7,90
4,80
SRH-7,90x4,80-XXXX
9,00
5,00
SRH-9,00x5,00-XXXX
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Electrically Conductive Elastomers
27
mtc
mtc
®
®
Electrically Conductive Elastomers
an acal group company
Electrically Conductive Elastomers
Constant conductive elastomers
an acal group company
Constant conductive elastomers
Solide D-shape profiles (DV)
U-shape profile (UP) C
Dimension A Dimension B B
A
Item number
Dimension A Dimension B Dimension C Dimension R
Item number
B
1,40
1,63
SDV-1,40x1,63-XXXX
2,54
2,54
0,86
0,84
SUP-2,54x2,54x0,86-XXXX
1,57
1,73
SDV-1,57x1,73-XXXX
3,20
2,79
0,66
1,27
SUP-3,20x2,79x0,66-XXXX
2,39
1,98
SDV-2,39x1,98-XXXX
3,20
5,72
0,51
1,91
SUP-3,20x5,72x0,51-XXXX
1,98
2,26
SDV-1,98x2,26-XXXX
3,96
3,94
1,57
1,19
SUP-3,96x3,94x1,57-XXXX
1,57
2,54
SDV-1,57x2,54-XXXX
4,45
3,96
1,19
1,91
SUP-4,45x3,96x1,19-XXXX
3,81
2,79
SDV-3,81x2,79-XXXX
8,31
5,94
1,57
2,92
SUP-8,31x5,94x1,57-XXXX
3,00
3,96
SDV-3,00x3,96-XXXX
3,96
3,96
SDV-3,96x3,96-XXXX
4,52
4,45
SDV-4,52x4,45-XXXX
A
Other dimensions on request
Other dimensions on request
Rectangular profile (RE) B
1,07
SRE-1,60x1,07-XXXX
2,41
1,57
SRE-2,41x1,57-XXXX
Item number
3,05
1,91
SRE-3,05x1,91-XXXX
1,57
SRE-3,20x1,57-XXXX
A
Dimension A Dimension B Dimension C Dimension R B A
Item number
1,60
Hollow D-shape profile (DH)
Rad.
Dimension A Dimension B
3,96
3,96
1,14
1,98
SDH-3,96x3,96x1,14-XXXX
3,20
4,75
4,72
1,27
2,36
SDH-4,75x4,72x1,27-XXXX
3,96
1,57
SRE-3,96x1,57-XXXX
6,35
6,35
1,65
3,20
SDH-6,35x6,35x1,65-XXXX
6,35
1,57
SRE-6,35x1,57-XXXX
7,92
7,92
1,27
3,96
SDH-7,92x7,92x1,27-XXXX
12,70
1,91
SRE-12,70x1,91-XXXX
SDH-7,92x7,92x1,57-XXXX
12,70
3,20
SRE-12,70x3,20-XXXX
12,70
4,78
SRE-12,70x4,78-XXXX
19,05
1,57
SRE-19,05x1,57-XXXX
22,35
1,57
SRE-22,35x1,57-XXXX
25,40
6,35
SRE-25,40x6,35-XXXX
7,92
7,92
1,57
3,96
Other dimensions on request
Other dimensions on request
Please note: XXXX in the item number describes the possible filling material C, NIC, AGCU and AGAL
28
Electrically Conductive Elastomers
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Electrically Conductive Elastomers
29
mtc
mtc
®
®
an acal group company
Electrically Conductive Elastomers
Electrically Conductive Elastomers
Conductive coated elastomers
Conductive coated elastomers Solid silicone cord
Material specifications
Shore hardness:
Diameter in mm
Item number
Diameter in mm
Item number
1,30
SDB-1,30
3,30
SDB-3,30
1,50
SDB-1,50
3,50
SDB-3,50
55°C to +200°C
1,80
SDB-1,80
3,80
SDB-3,80
± 10 %
2,00
SDB-2,00
4,00
SDB-4,00
± 15 %
2,30
SDB-2,30
4,30
SDB-4,30
2,50
SDB-2,50
4,50
SDB-4,50
2,80
SDB-2,80
4,80
SDB-4,80
3,00
SDB-3,00
Foamed silicone
Solid silicone
similiar to 8-13° Shore A
50-60° Shore A
0,4 g/m³
1,2 - 2,3 g/m³
-55°C to +125°C
Density: Temperature range:
an acal group company
Mechanical tolerances:
± 10 %
up to 5 mm: 5-9 mm:
Dia.
± 20 % Other dimensions on request
Elongation at break:
> 40 %
> 40 %
Compression set:
< 40 %
< 35 %
Coating material:
silver/copper
silver/copper
Volume resistivity:
0,008 Ωxcm
0,008 Ωxcm
Tolerances (mm) 1,0 - 2,7 mm
+/- 0,20
2,8 - 4,9 mm
+/- 0,30
5,0 - 8,5 mm
+/- 0,40
Round cords with silicone foam
Dia.
Diameter in mm
Item number
Diameter in mm
Item number
1,50
SDA-1,50
3,80
SDA-3,80
1,80
SDA-1,80
4,00
SDA-4,00
2,00
SDA-2,00
4,30
SDA-4,30
2,30
SDA-2,30
4,50
2,50
SDA-2,50
2,80
Hollow cord Diameter outside in mm
Diameter inside in mm
Item number
1,30
0,50
SDC-1,30x0,50
1,50
0,50
SDC-1,50x0,50
SDA-4,50
1,60
0,50
SDC-1,60x0,50
4,80
SDA-4,80
1,80
1,00
SDC-1,80x1,00
SDA-2,80
5,00
SDA-5,00
2,10
1,00
SDC-2,10x1,00
3,00
SDA-3,00
5,30
SDA-5,30
2,30
1,00
SDC-2,30x1,00
3,30
SDA-3,30
5,50
SDA-5,50
2,60
1,00
SDC-2,60x1,00
3,50
SDA-3,50
6,00
SDA-6,00
3,00
1,00
SDC-3,00x1,00
3,00
1,50
SDC-3,00x1,50
3,30
1,50
SDC-3,30x1,50
3,60
1,50
SDC-3,60x1,50
4,10
1,50
SDC-4,10x1,50
4,80
2,00
SDC-4,80x2,00
5,30
2,00
SDC-5,30x2,00
O.D. I.D.
Other dimensions on request
Tolerances (mm)
30
1,0 - 2,4 mm
+/- 0,20
2,5 - 4,7 mm
+/- 0,30
4,8 - 8,5 mm
+/- 0,40
Electrically Conductive Elastomers
Other dimensions on request
Tolerances (mm)
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
1,0 - 2,3 mm
+/- 0,20
2,4 - 5,5 mm
+/- 0,30
5,6 - 8,5 mm
+/- 0,40
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Electrically Conductive Elastomers
31
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mtc
®
®
Electrically Conductive Elastomers
an acal group company
Electrically Conductive Elastomers
Conductive coated elastomers
Oriented wires in silicone Oriented wires in silicone are available as sheet- or cord material in solid or foamed silicone. Sizes on request.
Rectangular profile B
A
Dimension A Dimension B
Item number
3,20
1,02
SDD-3,20x1,02
6,35
1,57
SDD-6,35x1,57
9,53
1,57
SDD-9,53x1,57
12,00
0,76
SDD-12,00x0,76
12,70
1,57
SDD-12,70x1,57
You can find detailed information on page 25.
Material specifications: Monel: Wire Ø 0,11 ± 0,01 mm QQ-N-281-B
Other dimensions on request
Aluminium: Wire Ø 0,13 ± 0,01 mm AMS-4182, alloy 5056
Hollow D-shape profile Rad.
Dimension A Dimension B Dimension C Dimension R B
A
an acal group company
Item number
2,50
2,50
0,50
1,20
SDE-2,50x2,50x0,50
2,80
3,20
0,60
1,40
SDE-2,80x3,20x0,60
4,00
4,00
1,10
2,00
SDE-4,00x4,00x1,10
6,40
6,40
1,70
3,20
SDE-6,40x6,40x1,70
7,50
7,90
1,00
3,70
SDE-7,50x7,90x1,00
Other dimensions on request
Solid silicone: ZZ-R-765 Hardness: 30 Shore Temperature range: -57° to + 260°C Foamed silicone: AMS-3195 Temperature range: -62° to + 204°C Colour: grey for silicone blue for fluor silicone
A-shape profile Dimension A Dimension B Dimension C Dimension D A
B
5,00
10,00
1,60
1,60
Item number SDF-5,00-10,00-1,60
C
Other dimensions on request D
32
Electrically Conductive Elastomers
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Electrically Conductive Elastomers
33
mtc
mtc
®
®
an acal group company
Knitted Wire Gaskets
Knitted Wire Gaskets
Knitted wire gaskets consist of metal wires that are knitted and can be formed to several shapes. However, the following shapes have developed to a sort of standard: • round profiles • round core with fin • rectangular profiles • double round core with fin
The elastomer material is mainly neoprene foam, EPDM-foam, PU-foam and silicone-foam, whereat neoprene and EPDM are mostly chosen. A protection against environmental influences, such as dust and circulating air, is given. A protection against water (spraying water etc.) is not possible. If the application requires a resistance against dropping or spraying water then a socalled combi gasket should be chosen. These gaskets consist of a non conductive elastomer with PSA backing and knitted wire gasket that is mounted alongside the edge of the elastomer. The knitted wire can be a full metal mesh gasket as well as a knitted wire over elastomer gasket.
Standard metal wires are: • FCS (tin plated copper clad steel) • monel (alloy of nickel and copper) • stainless steel • aluminium
an acal group company
In some cases it is necessary to use a very soft gasket. This can be realized by knitting just one layer of a very fine metal wire over a PU-foam.
FCS provides very good shielding attenuation also in the magnetic field. Monel provides very good shielding attenuation in combination with a high corrosion resistance. Knitted wire material can also be supplied as flat band material wiht a thickness of approximately 0.5 mm and standard widths from 10 to 300 mm.
As an option a non-conductive PSA can be applied to the gaskets. It should only be seen as a support during the mounting of the gasket. To prevent galvanic corrosion engineers should take notice of the electrochemical potential of the wire in combination to the metal used for the chassis, enclosure etc.
Due to flexible manufacturing processes all requested dimensions can be realized. Dimensions shown just give a picture of what is possible to manufacture. All metal mesh gaskets are normally very hard and recommended for single use only. If the application requires higher gasket elasticity a gasket with an elastomer core should be chosen. Those gaskets consist of an elastomer core that is knitted over with metal wire. Two layers are standard, however, it is also possible to use one layer or more layers.
34
Knitted Wire Gaskets
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Knitted Wire Gaskets
35
mtc
mtc
®
®
an acal group company
Knitted Wire Gaskets
Knitted Wire Gaskets
an acal group company
All metal mesh gaskets
All metal mesh gaskets
Round core
Specifications Monel: Ø 0,114 mm according to DIN 17743117750 Material number: 2.4360
Aluminium: Ø 0,127 mm AMS-4182, alloy 5056
Stainless steel: Ø 0,114 mm according to DIN 17440 Material number: 1.4301 (9% Ni, 18% Cr, 73% Fe)
FCS: Ø 0,114 mm ASTM-B-520
Other dimensions on request
Shielding effectiveness H-field
Item number
Dimension A (in mm)
WRS-1,6-XXX WRS-2,4-XXX WRS-3,2-XXX WRS-4,0-XXX WRS-4,8-XXX WRS-6,4-XXX WRS-8,0-XXX WRS-9,5-XXX WRS-11,1-XXX WRS-12,7-XXX
1,60 2,40 3,20 4,00 4,80 6,4 8,00 9,5 11,10 12,7
P-field
MHz
0,01
0,1
1,0
10,0
MHz
400
1000
10
MO
28
45
64
>104
MO
96
84
46
FCS
47
67
88
>104
FCS
98
77
43
VA
35
43
50
VA
95
80
76
Rectangular profile
B E-field
MHz
0,01
0,1
1,0
10,0
MO
>118
>136
>123
99
FCS
>118
>136
>126
109
119
102
VA
Adhesive tape available
Tolerances (mm) Round and rectangular parts
+/- 0,80
Fin
+/- 1,50
Other dimensions on request
Item number
Dimension A (in mm)
Dimension B (in mm)
WRE-1,6x1,6-XXX WRE-2,4x1,6-XXX WRE-2,4x2,4-XXX WRE-3,2x1,6-XXX WRE-3,2x2,4-XXX WRE-3,2x3,2-XXX WRE-4,8x1,6-XXX WRE-4,8x3,2-XXX WRE-4,8x4,8-XXX WRE-6,4x3,2-XXX WRE-6,4x4,8-XXX WRE-6,4x6,4-XXX WRE-9,5x3,2-XXX WRE-9,5x4,8-XXX WRE-9,5x6,4-XXX WRE-9,5x9,5-XXX
1,60 2,40 2,40 3,20 3,20 3,20 4,80 4,80 4,80 6,40 6,40 6,40 9,50 9,50 9,50 9,50
1,60 1,60 2,40 1,60 2,40 3,20 1,60 3,20 4,80 3,20 4,80 6,40 3,20 4,80 6,40 9,50
Item number
Dimension A (in mm)
Dimension B (in mm)
WFB-10,0x0,5-XXX WFB-25,0x0,5-XXX WFB-50,0x0,5-XXX WFB-100,0x0,5-XXX WFB-150,0x0,5-XXX WFB-200,0x0,5-XXX WFB-300,0x0,5-XXX
10,00 25,00 50,00 100,00 150,00 200,00 300,00
0,50 0,50 0,50 0,50 0,50 0,50 0,50
Knitted flat bands Material code Material Material code
Monel
Stainless steel
Aluminium
FeCuSn
MO
VA
AL
FCS
B
Other dimensions on request
36
Knitted Wire Gaskets
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Knitted Wire Gaskets
37
mtc
mtc
®
®
an acal group company
Knitted Wire Gaskets
Knitted Wire Gaskets
All metal mesh gaskets
All metal mesh gaskets Double round core with fin
B
Adhesive tape available
Other dimensions on request
Item number
Dimension A (in mm)
Dimension B (in mm)
WDS-12,7x2,4-XXX
12,70
2,40
WDS-12,7x3,2-XXX
12,70
3,20
WDS-19,1x2,4-XXX
19,10
2,40
WDS-19,1x3,2-XXX
19,10
3,20
WDS-19,1x4,8-XXX
19,10
4,80
WDS-19,1x6,4-XXX
19,10
6,40
WDS-25,4x2,4-XXX
25,40
2,40
WDS-25,4x3,2-XXX
25,40
3,20
WDS-25,4x4,8-XXX
25,40
4,80
WDS-25,4x6,4-XXX
25,40
6,40
Round core with fin
B
Adhesive tape available
Other dimensions on request
an acal group company
Item number
Dimension A (in mm)
Dimension B (in mm)
WRF-9,5x3,2-XXX
9,50
3,20
WRF-11,9x2,4-XXX
11,90
2,40
WRF-12,7x3,2-XXX
12,70
3,20
WRF-14,3x4,8-XXX
14,30
4,80
WRF-15,1x2,4-XXX
15,10
2,40
WRF-15,9x3,2-XXX
15,90
3,20
WRF-15,9x6,4-XXX
15,90
6,40
WRF-17,5x4,8-XXX
17,50
4,80
WRF-17,5x8,0-XXX
17,50
8,00
WRF-19,1x6,4-XXX
19,10
6,40
WRF-20,7x4,8-XXX
20,70
4,80
WRF-20,7x8,0-XXX
20,70
8,00
WRF-22,2x9,5-XXX
22,20
9,50
WRF-23,9x8,0-XXX
23,90
8,00
WRF-25,4x9,5-XXX
25,40
9,50
WRF-25,4x12,7-XXX
25,40
12,70
Please note: Replace XXX in the item number by the desired metal wires (see material code on page 36). Example how to order: WRF-9,5x3,2-FCS
Specification wire
Specification elastomer
Monel: Ø 0,114 mm according to DIN 17743117750 Material number: 2.4360
Solid silicone: according to ZZ-R-765 Temperature range: -40°C to +200°C
Aluminium: Ø 0,127 mm AMS-4182, alloy 5056
Foamed silicone: according to AMS 3195 Temperature range: -40°C to +200°C
Stainless steel: Ø 0,114 mm according to DIN 17440 Material number: 1.4301 (9% Ni, 18% Cr, 73% Fe)
Foamed neoprene: according to MIL-R-6130 type 11 grade A Temperature range: -31°C to +100°C
FCS : Ø 0,114 mm ASTM-B-520
Foamed EPDM: Temperature range: -40°C to +100°C
Material code wire Material
Monel
Stainless steel
Aluminium
FeCuSn
Material code
MO
VA
AL
FCS
Material code elastomer Material
Foamed neoprene
Solid silicone
Foamed silicone
Foamed EPDM
Material code
NE
SF
SG
EP
Please note: All sizes listed are that of the elastomer core. Allowances must be made for the wire mesh: • •
1 layer: app. + 0,4 mm 2 layers: app. + 0,8 mm
If a PSA is required simply add -1 at the end of the article number.
38
Knitted Wire Gaskets
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Knitted Wire Gaskets
39
mtc
mtc
®
®
an acal group company
Knitted Wire Gaskets
Knitted Wire Mesh
Knitted wire over elastomer
Knitted wire over elastomer Round profile
Tolerances (mm) Wire mesh Elastomer core
+/- 0,80 < 2 mm
+/- 0,50
2 - 10 mm
+/- 0,80
> 10 mm
+/- 1,50
Other dimensions on request
Shielding effectiveness
MHz
0,01
0,1
1,0
10,0
MO
28
45
64
>104
FCS
47
67
88
>104
VA
35
43
50
E-field Other dimensions on request
MHz
0,01
0,1
1,0
10,0
MO
>118
>136
>123
99
FCS
>118
>136
>126
109
119
102
VA
Dimension A (in mm)
WERS-1,6-XXX-XX WERS-2,4-XXX-XX WERS-3,2-XXX-XX WERS-4,8-XXX-XX WERS-6,4-XXX-XX WERS-8-XXX WERS-9,5-XXX WERS-12,7-XXX
1,60 2,40 3,20 4,80 6,4 8,00 9,5 12,7
P-field
MHz
400
1000
10
MO
96
84
46
FCS
98
77
43
VA
95
80
76
Adhesive tape available
Other dimensions on request
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Item number
Dim. outs. (in mm)
Dim. ins. (in mm)
WERH-2,4x1-XXX-XX WERH-3,2x1,5-XXX-XX WERH-4,8x2-XXX-XX WERH-6,4x4-XXX-XX WERH-8x4-XXX-XX WERH-9,5x4,5-XXX-XX WERH-12,7x7-XXX-XX
2,40 3,20 4,80 6,40 8,00 9,50 12,70
1,00 1,50 2,00 4,00 4,00 4,50 7,00
Item number
Dimension A (in mm)
Dimension B (in mm)
WERE-2,4x2,4-XXX-XX WERE-3,2x2,4-XXX-XX WERE-3,2x3,2-XXX-XX WERE-4,8x2,4-XXX-XX WERE-4,8x3,2-XXX-XX WERE-4,8x4,8-XXX-XX WERE-6,4x2,4-XXX-XX WERE-6,4x3,2-XXX-XX WERE-6,4x4,8-XXX-XX WERE-6,4x6,4-XXX-XX WERE-9,5x2,4-XXX-XX WERE-9,5x3,2-XXX-XX WERE-9,5x4,8-XXX-XX WERE-9,5x6,4-XXX-XX WERE-9,5x9,5-XXX-XX WERE-12,7x2,4-XXX-XX WERE-12,7x3,2-XXX-XX WERE-12,7x4,8-XXX-XX WERE-12,7x6,4-XXX-XX WERE-12,7x9,5-XXX-XX WERE-12,7x12,7-XXX-XX
2,40 3,20 3,20 4,80 4,80 4,80 6,40 6,40 6,40 6,40 9,50 9,50 9,50 9,50 9,50 12,70 12,70 12,70 12,70 12,70 12,70
2,40 2,40 3,20 2,40 3,20 4,80 2,40 3,20 4,80 6,40 2,40 3,20 4,80 6,40 9,50 2,40 3,20 4,80 6,40 9,50 12,70
Rectangular profile
B
Knitted Wire Gaskets
Item number
Tubular round profile
H-field
40
an acal group company
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Knitted Wire Mesh
41
mtc
mtc
®
®
an acal group company
Knitted Wire Gaskets
Knitted Wire Gaskets
Knitted wire over elastomer
Combi gaskets Double round core with fin
B
Adhesive tape available
Other dimensions on request
an acal group company
Item number
Dimension A (in mm)
Dimension B (in mm)
WEDS-12,7x2,4-XXX-XX
12,70
2,40
WEDS-12,7x3,2-XXX-XX
12,70
3,20
WEDS-19,1x2,4-XXX-XX
19,10
2,40
WEDS-19,1x3,2-XXX-XX
19,10
3,20
WEDS-19,1x4,8-XXX-XX
19,10
4,80
WEDS-19,1x6,4-XXX-XX
19,10
6,40
WEDS-25,4x2,4-XXX-XX
25,40
2,40
WEDS-25,4x3,2-XXX-XX
25,40
3,20
WEDS-25,4x4,8-XXX-XX
25,40
4,80
WEDS-25,4x6,4-XXX-XX
25,40
6,40
Item number
Dimension A (in mm)
Dimension B (in mm)
WERF-9,5x3,2-XXX-XX
9,50
3,20
WERF-11,9x2,4-XXX-XX
11,90
2,40
WERF-12,7x3,2-XXX-XX
12,70
3,20
WERF-14,3x4,8-XXX-XX
14,30
4,80
WERF-15,1x2,4-XXX-XX
15,10
2,40
WERF-15,9x3,2-XXX-XX
15,90
3,20
WERF-15,9x6,4-XXX-XX
15,90
6,40
WERF-17,5x4,8-XXX-XX
17,50
4,80
WERF-17,5x8,0-XXX-XX
17,50
8,00
WERF-19,1x6,4-XXX-XX
19,10
6,40
WERF-20,7x4,8-XXX-XX
20,70
4,80
WERF-20,7x8,0-XXX-XX
20,70
8,00
WERF-22,2x9,5-XXX-XX
22,20
9,50
WERF-23,9x8,0-XXX-XX
23,90
8,00
WERF-25,4x9,5-XXX-XX
25,40
9,50
WERF-25,4x12,7-XXX-XX
25,40
12,70
Specification wire
Specification elastomer
Monel: Ø 0,114 mm according to DIN 17743117750 Material Number: 2.4360
Solid silicone: according to ZZ-R-765 Temperature range: -40°C to +200°C
Aluminium: Ø 0,127 mm AMS-4182, alloy 5056
Foamed silicone: according to AMS 3195 Temperature range: -40°C to +200°C
Stainless steel: Ø 0,114 mm according to DIN 17440 Material Number: 1.4301 (9% Ni, 18% Cr, 73% Fe)
Foamed neoprene: according to MIL-R-6130 type 11 grade A Temperature range: -31°C to +100°C
FCS: Ø 0,114 mm ASTM-B-520
Foamed EPDM: Temperature range: -40°C to +100°C
Material code wire
Material code elastomer
Round core with fin
B
Adhesive tape available
Other dimensions on request
Material
Monel
Stainless steel
Aluminium
FeCuSn
Material
Foamed neoprene
Solid silicone
Foamed silicone
Foamed EPDM
Material code
MO
VA
AL
FCS
Material code
NE
SF
SG
EP
Item number
Dim. A
Dim. B
Dim. C
Dim. D
KOXX-2,4x6,4x2,4x2,4-XXX KOXX-2,4x9,5x3,2x2,4-XXX KOXX-2,4x12,7x4,8x2,4-XXX KOXX-3,2x6,4x3,2x3,2-XXX KOXX-3,2x9,5x4,8x3,2-XXX KOXX-3,2x12,7x6,4x3,2-XXX KOXX-4,8x6,4x4,8x4,8-XXX KOXX-4,8x9,5x6,4x4,8-XXX KOXX-4,8x12,7x6,4x4,8-XXX KOXX-6,4x6,4x6,4x6,4-XXX KOXX-6,4x9,5x9,5x6,4-XXX KOXX-6,4x12,7x9,5x6,4-XX
2,40 2,40 2,40 3,20 3,20 3,20 4,80 4,80 4,80 6,40 6,40 6,40
6,40 9,50 12,70 6,40 9,50 12,70 6,40 9,50 12,70 6,40 9,50 12,70
2,40 3,20 4,80 3,20 4,80 6,40 4,80 6,40 6,40 6,40 9,50 9,50
2,40 2,40 2,40 3,20 3,20 3,20 4,80 4,80 4,80 6,40 6,40 6,40
B D C
A
Other dimensions on request
Please note: Replace XXX in the item number by the desired metal wires, XX by the desired elastomer (see material code on page 39). Example how to order: WERF-11,9x2,4-FSC-NE Please note: Replace XXX in the item number by the desired metal wires, XX by the desired elastomer (see material code on page 39). Example how to order: KONE-2,4x6,4x2,4x2,4-FCS
If a PSA is required simply add -1 at the end of the article number.
42
Knitted Wire Gaskets
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Knitted Wire Gaskets
43
mtc
mtc
®
®
an acal group company
Conductive Tapes
Conductive Tapes
an acal group company
Copper tapes
* Accdg. to KS A 1107 ** Accdg. to JIS K 7194
Our conductive tapes are supplied as standard with conductive adhesive and a protective cover. They are available in a range of designs. Our customers can choose from the following materials: • copper • tin-plated copper • aluminium • metallized fabric and • metallized fleece
* Accdg. to KS A 1107 ** Accdg. to JIS K 7194
• • • • • •
44
Conductive Tapes
Other widths and lengths available Available with electrically conductive adhesive Punched parts available according to customer‘s drawings Cut to length / punched on roll Tin-plated for corrosion resistance Tin-plated copper- and fleece foils also available with mask
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
rolled copper foil
Thickness:
ca. 40 μ
Thickness (incl. adhesive):
approx. 70 μ
Adhesive tape:
conductive
Adhesive strength:*
900 g/inch
Surface resistivity:**
< 0,5 (typ. 0,035) Ω/
Volume resistivity:**
< 0,1 (typ. 0,008) Ω/
Temperature stability:
max. 80° C
Width
Roll length
Item number
10 mm
33 m
RCU10
15 mm
33 m
RCU15
20 mm
33 m
RCU20
25 mm
33 m
RCU25
50 mm
33 m
RCU50
Tin-plated copper tape
Copper foils and tin-plated copper foils can be soldered.
Our conductive tapes provide the following advantages:
Base material:
Other dimensions on request up to a width of 300 mm
Depending on the customer’s needs, the tapes can be supplied in a range of widths and lengths. Stampings are also possible to order. Tin-plated copper and fleece foils can be supplied with mask. The mask acts as a protective cover for the conductive surface for powder coating applications. Before coating, the strip with the mask is positioned and afterwards the mask is removed with the coating on it. After its removal, there is a conductive connection to the base plate and the plate is also protected against corrosion.
Technical data
Technical data Base material:
tin-plated copper foil
Thickness:
approx. 35 μ
Thickness (incl. adhesive):
approx. 65 μ
Adhesive tape:
conductive
Adhesive strength:*
4,5 N/inch
Surface resistivity:**
< 0,5 (typ. 0,035) Ω/
Volume resistivity:**
< 0,1 (typ. 0,008) Ω/
Temperature stability:
max. 150° C
Width
Roll length
Item number
6 mm
33 m
RCU+SN6
8 mm
33 m
RCU+SN8
10 mm
33 m
RCU+SN10
12 mm
33 m
RCU+SN12
15 mm
33 m
RCU+SN15
20 mm
33 m
RCU+SN20
25 mm
33 m
RCU+SN25
30 mm
33 m
RCU+SN30
50 mm
33 m
RCU+SN50
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Conductive Tapes
45
mtc
mtc
®
®
an acal group company
Conductive Tapes
Aluminium tapes
* Accdg. to KS A 1107 ** Accdg. to JIS K 7194
Conductive Tapes
Conductive fleece tape
Technical data Base material:
aluminium foil
Thickness:
approx. 40 μ
Thickness (incl. adhesive):
approx. 70 μ
Adhesive tape:
conductive
Adhesive strength:*
900 g/inch
Surface resistivity:**
< 0,5 Ω/
Volume resistivity:**
< 0,1 Ω/
Temperature stability:
max. 80° C
Width
Roll length
an acal group company
Mask (optional)
Item number
6 mm
50 m
RAL6
10 mm
50 m
RAL10
15 mm
50 m
RAL15
25 mm
50 m
RAL25
30 mm
50 m
RAL30
50 mm
50 m
RAL50
60 mm
50 m
RAL60
Conductive backside adhesive Conductive fleece
Flexible, high tension fleece material • Metallized with copper and tin with an extremely good conductivity and a high corrosion protection • Further widths and lengths available • The mask serves as protective cover for the conductive surface if powder coating or paint finishing is intended •
Other dimensions on request up to a width of 500 mm
Conductive fabric tapes
* Accdg. to KS A 1107 ** Accdg. to JIS K 7194
Technical data Base material:
conductive fabric
Thickness:
approx. 100 μ
Thickness (incl. adhesive):
approx. 115 μ
Adhesive tape:
conductive
Width
Roll length
Mask
Adhesive
Item number
Adhesive strength:*
1000 g/25 mm
8 mm
33 m
without mask
conductive
RUF8mmSN-roll33m-without mask
Surface resistivity:**
< 0,5 (typ. 0,035) Ω/
10 mm
33 m
without mask
conductive
RUF10mmSN-roll33m-without mask
Volume resistivity:**
< 0,1 (typ. 0,008) Ω/
20 mm
33 m
without mask
conductive
RUF20mmSN-roll33m-without mask
Temperature stability:
max. 80° C
38 mm
33 m
without mask
conductive
RUF38mmSN-roll33m-without mask
50 mm
33 m
without mask
conductive
RUF50mmSN-roll33m-without mask
Width
46
Conductive Tapes
Roll length
Item number
10 mm
33 m
RGW 10mm, NI
15 mm
33 m
RGW 15mm, NI
20 mm
33 m
RGW 20mm, NI
25 mm
33 m
RGW 25mm, NI
50 mm
33 m
RGW 50mm, NI
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
6 mm
33 m
4 mm
conductive
RUF6mmSN-roll33m-with mask 4mm
10 mm
33 m
8 mm
conductive
RUF10mmSN-roll33m-with mask 8mm
20 mm
33 m
16 mm
conductive
RUF20mmSN-roll33m-with mask 16mm
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Conductive Tapes
47
mtc
mtc
®
®
an acal group company
Shielded Windows
Shielded Windows
an acal group company
Fully laminated mesh wire Two substrates and an electrically conductive metal mesh are laminated together. The mesh overlaps the edge and can be connected directly to the chassis or it also can be done in combination with an electrically conductive gasket.
Selection of the base material: glass (float-, heat treated- and chemical toughened glass) • acrylic glass • polycarbonate glass •
Cut outs in enclosures for display systems are quite difficult to shield. Therefore the industry offers so called EMC- or shielded windows. We offer three different types of transparent shielded windows: • fully laminated mesh windows with flying mesh all around • die casted plastic windows with embedded mesh • glass- or plastic window with electrically conductive coating (ITO = Indium Tin Oxide) Main applications for shielded windows are display systems like LCD-, LED-, plasma displays, monitors and information systems. As such windows are always manufactured according to customer specifications, it is suggested to select as follows:
The following combinations are possible: • glass/mesh/glass • glass/mesh/plastic • plastic/mesh/plastic The very best shielding attenuation can be reached with fully laminated windows. Glass is scratch resistant and plastic is break-proof. Before the lamination of the mesh the orientation of the mesh should be determined. In some applications a lamination at 90° can cause interferences with the display (so called Moire effect). Please refer to the following table for the type of electrically conductive fabric.
1. Selection of the base material (glass or plastic) 2. Selection of the colour of the window (transparent, green, red, blue etc.) 3. Definition of the size and the thickness 4. Construction of the window (butt edge or step construction) 5. Definition of the requested shielding attenuation 6. Definition of the anti-reflection requested (Multi-layer coating or chemical etching) 7. Selection of the gasket type to be used for connecting the window to the chassis
Laminated window
Die casted window
ITO coated glass
ITO coated plastic
++
+
+
+
Transmission
+
+
++
++
Scratch resistance
++
--
++
-
-
++
-
++
++
+
++
++
-
++
-
++
++
+
-
-
Shielding effectiveness
Break resistance
48
++ = very good + = good
Variations of antireflection
-- = very bad - = bad
Methods of contacting
Shielded Windows
Weight
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
To avoid reflections and to improve the contrast, the fabrics are generally blackened. This process does not modify the electrical conductivity of the fabric. The aperture size of the mesh (opi = openings per inch) affects the transparency of the window. If there is a high-resolution graphic used in the application, the use of a fabric is not recommended. In this case an electrically conductive metallized substrate should be used.
Variaty of meshes with information about shielding effectiveness (in dB) Blackened mesh
O.P.I.
Wire-Ø in mm
1 MHz
10 MHz
100 MHz
400 MHz
1 GHz
Transm. %
Dimension of sheet in mm
Copper
100
0,05
107
111
85
70
58
64
2000 x 1000
Stainless steel
50
0,025
100
100
75
60
50
90
1000 x 1000
Stainless steel*
100
0,025
128
112
92
80
86
81
700 x 700
* silver plated and blackened
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Shielded Windows
49
mtc
mtc
®
®
an acal group company
Shielded Windows
Shielded Windows
Antireflection
Die casted plastic window
To prevent unwanted reflection of light it is suggested to add an antireflection coating to the substrate.
Contrary to the manufacturing process of fully laminated substrates in this version the mesh is mounted in a mould. The mould will then be filled with liquid plastic.
Possibilities with mineral glass: Multi-layer coating according to MIL SPEC 675 B (less than 0.6% rest of reflection) • Single-layer coating according to DIN 58197 (less than 1.5% rest of reflection) • Chemical etching: 5% anti reflection (called GW 80) 9% anti reflection (called GW 100) 3% anti reflection (called GW 120)
The maximum size of the sheet is 1150 x 850 mm. The range of temperature for cast glass is - 40 ° to + 70 ° C.
•
Possibilities with plastic: • Multi-layer coating according to MIL SPEC 675 B (less than 0.6% rest of reflection) • Single-layer coating according to DIN 58197 (less than 1.5% rest of reflection) • Chemical etching (very diffuse) • Anti-scratch, anti-reflection coating by spraying
an acal group company
The phenomenon of the so-called Moire effect applies here as well. It can be solved by mounting the mesh not in an angle of 90° but i.e. in an angle of 15°, 30° or 45°. The electrically conductive mesh does not overlap the edge at this product. The single wires on the edge of the window serve as contact points. To get a contact from the edge to the surface of the window, silver busbar is applied. The contact to the cabinet or the display frame is implemented by a conductive gasket. Standard material thicknesses are: 1,5 – 2,0 – 2,5 – 3,0 and 4,0 mm Tolerance of the material thickness: ± 0,2 mm
Construction of the window We differentiate two types of construction: silver busbar
•
Butt edge construction In this case a window with given outside dimension will be cutted out and silver busbar will be applied from the edge to one side of the window (on request silver busbar can be applied to both sides of the window).
•
Step edge construction In this case the first step is to cut out the outside dimension of the window. Then the step will be machined and a silver busbar will be applied from the edge to the surface of the step.
fabric
silver busbar
fabric
50
Shielded Windows
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Shielded Windows
51
mtc
mtc
®
®
an acal group company
Shielded Windows
Shielded Windows
Two types of meshes are available:
ITO coated windows
Plain stainless steel Ø of wire: 0,025 mm 100 opi (openings per inch)
Blackened stainless steel Ø of wire: 0,025 mm 100 opi (openings per inch)
Antireflection: • Multi-layer coating according to MIL SPEC 675 B (less than 0.6% rest of reflection) • Anti scratch-, anti-reflection coating by spraying • Diffusion influenceable by thickness of the coating
Description
Reflection in %
A1
64 - 65 %
A2
61 - 62 %
A3
58 - 59 %
A4
55 - 56 %
A5
49 - 50 %
an acal group company
ITO (Indium Tin Oxide) coatings can be applied on glass as well as on plastic. With plastic ITO is applied under vacuum at lower temperature. Surface conductivities up to < 10 Ohm-square can be reached. With glass a higher temperature can be used and therefore surface resistance can be reduced to < 2,5 Ohm-square. Main applications are: • EMI/RFI shielding • ESD (protection against electro static discharge) • heated optical filters for displays • active components for touch-screens Light transmission, absorption and reflection are determined by the properties and the colour of the base material. The thickness of the coating is choosen in relation to the wave length in the application to guarantee the best light transmission. Generally they are between 525 und 600 nm. Typical transmission of a 20 Ohm-square coating is 84 %. Silver busbar will be used to create a contact area from the coating to the surface of the substrate. Antireflection possibilities with mineral glass: • Multi-layer coating according to MIL SPEC 675 B (less than 0.6% rest of reflection) • Single-layer coating according to DIN 58197 (less than 1.5% rest of reflection) • Chemical etching: 5% anti reflection (called GW 80) 9% anti reflection (called GW 100) 13% anti reflection (called GW 120) Antireflection possibilities with plastic substrates: • Multi-layer coating according to MIL SPEC 675 B (less than 0.6% rest of reflection) • Single-layer coating according to DIN 58197 (less than 1.5% rest of reflection) • Chemical etching (very diffuse) • Anti-scratch-, anti-reflection coating by spraying Due to the additional „index match coating“, a transmission up to 99% can be achieved.
52
Shielded Windows
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Shielded Windows
53
mtc
mtc
®
®
an acal group company
Honeycomb Vent Panels
Honeycomb Vent Panels
Aluminium honeycomb air ventilation panels consist of an aluminium honeycomb foil held in a rigid extruded aluminium mounting frame. The foil, formed and laminated into a series of honeycomb cells that are glued and perforated or laser welded at the join, ensures a conductive path at each join.
Availability There is no standard at honeycomb vent panels. Customers can choose from a variety of frame types and mounting methods.
Although the foil is conductive in all directions, two pieces of honeycomb polarised at 90º to each other are recommended to enhance EMI performance. Shielding is achieved by using waveguide design principles (honeycomb length four times cell diameter). The frame can be supplied with an integrated or separate EMI/RFI gasket and can be treated with a variety of finishes to provide corrosion protection or improve conductivity. Applications Ventilation panels are designed for use in electronic enclosures where good air flow is required for cooling and ventilation but where EMC compliance must be ensured.
an acal group company
Honeycomb can be supplied in a number of configurations to suit different EMI/RFI shielding performance requirements. Standard perforated honeycomb is available with 30˚, 45˚, 60˚ and 90˚ angles. Removable dust filters and integral insect screens can be provided. Vent panel material Aluminium 5052; thickness of the foil 0.04 mm Thickness of honeycomb sheets 3.20 mm 6.35 mm 12.70 mm Diameter of the cell 1.60 mm 3.20 mm
Typical applications are: • electronic enclosures • air conditioning units • fan housings • EMC racks • communication shelters
54
Honeycomb Vent Panels
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Honeycomb Vent Panels
55
mtc
mtc
®
®
an acal group company
Honeycomb Vent Panels
Honeycomb Vent Panels
an acal group company
U-shape vent panel
Van Filters
Frame material: Aluminium 6063-T6
Low cost solution to shield standard fans Aluminium honeycomb material in thickness of 6.35 mm and a cell diameter of 3.2 mm is mounted backwards into a UL94-V0 registered plastic frame. A conductive gasket (normally a fabric over foam gasket) is mounted at the edge of the honeycomb material. This gasket guarantees an excellent contact between the fan filter and the chassis of the standard fan.
Type UP1
Type UP2
Type UP3 4,8(Typ,)
6,4(Typ,)
15,9 EMV / EMC Dichtung /gasket
9,5(Typ,)
Doppelwabe
15,9
12,7
EMV / EMC Dichtung/gasket
Doppelwabe
15,9
12,7
9,5
6,4
Fan filters have four counter sunk drillings for easy installation of the fan filter to the standard fan.
Dualcell
Dualcell
EMV / EMC Dichtung /gasket
Applications EMC protection of standard fans
9,5
12,7
Vent panel material Aluminium 5052; thickness of the foil 0.04 mm
Flange profil Thickness of honeycomb sheets 6.35 mm
Frame material: Aluminium 6063-T6 19
Type FP1
9,5
17,5
Type FP2
12,7
EMV-Dichtung optional
Diameter of the cell 3.2 mm
9,5
8
EMI gasket on request
EMV/EMC Dichtung/gasket
Doppelwabe
Doppelwabe
12,7
15,9
12,7
15,9
Dualcell
Dualcell
Frame material Plastic frame made of UL94-V0 registered ABS
4,7
4,7
27
28,5
Shielding effectiveness Construction of honeycomb panel Field
200 KHz H
100 MHz E
500 MHz P
2 GHz P
10 GHz P
Single honeycomb (3,2 x 6,35 mm)
39
80
55
52
61
Double honeycomb (2x 3,2 x 3,2 mm)
66
105
81
85
85
Double honeycomb (2x 3,2 x 6,35)
71
105
93
94
82
Single honeycomb (1,6 x 6,35 mm)
65
105
50
60
72
Item number
Dimension A
Dimension B
Dimension C
LF80-85,3x85,3x10
71,5 mm
85,3 mm
10,0 mm
LF92-85x85x10
82,5 mm
85,0 mm
10,0 mm
LF120-125x125x10
104,8 mm
125,0 mm
10,0 mm
Item number As honeycomb vent panels are generally manufactured according to customer drawings no standard item numbers are available for these products. At request we can provide a sketch.
56
Honeycomb Vent Panels
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Honeycomb Vent Panels
57
mtc an acal group company
mtc
®
®
Contact Springs
Contact Springs
Contact strips are used to close and shield gaps between two surfaces. For optimum shielding performance, the contact strip should be able to close the minimal and maximal gap.
Please note: Contact strips can be cut to length on customer request. A cut can only be done in the gap between the fingers. Due to manufacturing tolerances it is recommended to state the number of fingers rather than a given length.
Contact springs are made of copper-beryllium (CuBe) or stainless steel. Copperberyllium is a material that offers excellent spring characteristics in combination with a high material strength. Further advantages are corrosion resistance and self cleaning of contacts by opening and closing. Copper-beryllium is resistant against air, ozone, solvent, UV light and even against nuclear radiation. It can be used over a wide temperature range and shows excellent thermal and electric conductivity. In comparison to other EMI/RFI gaskets, contact strips are lighter and require less closing force. They are also inflammable and free from outgassing. The wide profile range in combination with several mounting methods creates an universal shielding gasket. The easiest mounting methods are clip-on and the type using a double sided pressure sensitive adhesive tape. Soldering or spot welding ensure very good grounding and contact. Generally the electrochemical reaction should be considered to avoid galvanic corrosion. In many cases it is recommended to use special surface treatment (i.e. tin plating).
an acal group company
Our standard program already offers a huge variety of contact strips. Of course we can also supply customized or modified standard contact strips. Based on a drawing or sketch and a description about the installation situation we quote a matching contact spring. Surface material: blank ...................................... BL gold plated ............................ AU silver plated ...........................AG tin matt .................................. SN tin bright ............................. BSN nickel matt .............................. NI nickel bright ..........................BNI clear chromate zinc plating ... ZN
As standard contact strips are supplied in bright clean surface (copper). On request a surface finish like tin plating, zinc plating, nickel plating, silver plating, gold plating etc. can be applied. When using the correct compression force the contacts will not be damaged and thereby maintain their excellent spring characteristic.
Our contact springs offer the following advantages: Different surfaces available (e. g. blank, gold plated, silver plated, nickel plated, tin plated, zinc plated) • Custom length available •
Other dimensions on request
58
Contact Springs
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Contact Springs
59
mtc
mtc
®
®
Contact Springs
an acal group company
Contact Springs
an acal group company
Stick-on Contact springs with adhesive tape
FCB
A
B
C
D
E
T
L
FCB-301 FCB-302 FCB-303 FCB-304 FCB-305 FCB-351
8,80 9,40 15,20 19,80 27,90 9,40
2,80 3,30 5,70 8,10 10,40 3,30
4,30 5,70 8,70 8,70 11,72 6,35
0,50 0,60 0,80 0,10 1,00 0,62
5,30 5,30 7,20 11,20 20,40 5,33
0,05 0,05 0,08/0,05 0,10 0,10 0,05
408 405,8/409 608 455 455 any
FCB
A
B
C
D
T
L
FCB-311 FCB-312 FCB-313 FCB-314
8,10 9,40 15,20 15,20
2,50 3,30 5,60 5,60
4,30 5,70 3,90 8,70
0,50 0,60 0,80 0,80
0,09 0,09 0,09 0,09
408 406 455 456
FCB
A
B
C
D
E
T
L
FCB-341
8,10
2,80
4,70
0,46
5,30
0,05
any
FCB-342
15,20
5,60
9,50
0,80
7,10
0,08
any
60
Contact Springs – Stick-on
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
FCB
A
B
C
D
E
T
L
FCB-361 FCB-362 FCB-822
15,21 15,20 11,40
3,09 3,70 2,00
3,18 3,18 3,18
0,64 0,64 2,54
8,30 8,30
0,08 0,08 0,06
any any 406
FCB
A
B
C
D
E
T
L
FCB-371
25,90
10,10
12,72
1,00
20,40
0,08
any
FCB
A
B
C
D
E
T
L
FCB-381
12,70
3,30
6,50
0,50
8,72
0,08
any
E
T
L
12,70
0,08 0,08 0,09 0,13 0,18 0,10
406,40 406 609 608 304 409
FCB
A
B
C
D
FCB-401 FCB-402 FCB-403 FCB-404 FCB-405 FCB-423
7,10 9,00 14,50 19,30 29,70 15,20
2,80 4,40 5,60 6,40 12,30 5,80
4,32 5,79 8,72 8,51 11,68 9,53
0,46 0,56 0,56 1,02 1,02 0,81
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Contact Springs – Stick-on
61
mtc
mtc
®
®
Contact Springs
an acal group company
Contact Springs
an acal group company
Clip-on Contact springs to clip on
FCB
A
B
C
D
T
L
FCB-411 FCB-412 FCB-413 FCB-414
6,40 9,70 13,00 19,30
2,40 3,20 3,80 5,80
4,32 4,32 5,79 8,72
0,46 0,46 0,56 0,81
0,06 0,07 0,08 0,10
406 406 406 608
FCB
A
B
C
D
E
T
L
FCB-421 FCB-412 FCB-857
7,10 9,40 9,70
2,80 3,60 3,60
4,78 6,35 5,79
0,46 0,56 0,56
5,80 7,90
0,08 0,08 0,08
any any 406
FCB
A
B
C
D
E
T
L
FCB-431 FCB-432 FCB-441
13,00 19,30 20,00
3,60 5,80 7,00
6,35 9,53 9,40
0,56 0,81 1,00
3,30 3,38
0,08 0,10 0,08
any any any
62
Contact Springs – Stick-on
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
FCB
A
B
C
D
E
T
L
FCB-101
6,70
1,60
5,50
0,82
0,80
0,15
409
FCB
A
B
C
D
E
T
L
FCB-111 FCB-112 FCB-113 FCB-121 FCB-122 FCB-123 FCB-131 FCB-151 FCB-152 FCB-153 FCB-176
8,00 8,00 8,00 10,80 10,80 10,80 11,40 14,65 13,95 14,10 7,80
2,90 2,90 2,90 3,50 3,50 3,50 2,50 4,20 4,20 4,20 3,30
3,60 3,60 3,60 3,60 3,60 3,60 3,60 3,60 3,60 3,60 4,62
1,20 1,20 1,20 1,20 1,20 1,20 1,20 1,20 1,20 1,20 1,18
0,80 1,00 1,50 0,80 1,00 1,50 1,75 0,80 1,00 1,50
0,127 0,127 0,127 0,127 0,127 0,127 0,08 0,127 0,127 0,127 0,10
407 407 407 407 407 407 407 407 407 407 406
FCB
A
B
C
D
E
T
L
FCB-161
6,33
1,45
13,84
1,14
6,05
0,10
406
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Contact Springs – Clip-on
63
mtc
mtc
®
®
Contact Springs
an acal group company
Contact Springs
FCB
A
B
C
D
E
T
L
FCB-166
6,40
1,80
5,10
0,76
5,40
0,08
any
FCB
A
B
C
D
E
T
L
FCB-201
9,50
5,20
5,32
1,04
1,50
0,127
406
FCB
A
B
C
D
E
T
L
FCB-211 FCB-212
8,10 8,10
6,50 6,50
3,20 8,00
1,55 1,55
2,00 2,00
0,127 0,127
405 405
FCB
A
B
C
D
E
T
L
FCB-221 FCB-222 FCB-231
10,70 10,70 16,25
3,00 3,00 5,40
5,70 5,70 8,70
0,60 0,60 0,80
1,25 1,50 1,50
0,09 0,05 0,09
406 406 457
64
Contact Springs – Clip-on
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
an acal group company
FCB
A
C
D
E
T
L
FCB-251
28,00
8,50
1,00
2,00
0,13
494
FCB
A
B
C
D
T
L
FCB-601
13,82
6,35
6,35
0,76
0,13
any
FCB
A
B
C
D
E
T
L
FCB-171
6,90
2,80
1,91
0,64
5,60
0,15
any
FCB
A
B
C
D
E
T
L
FCB-181
6,20
3,00
6,32
0,72
4,70
0,10
any
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Contact Springs – Clip-on
65
mtc
mtc
®
®
Contact Springs
an acal group company
Contact Springs
FCB
A
B
C
D
E
T
L
FCB-186
8,50
3,50
4,66
1,20
5,00
0,10
any
FCB
A
B
C
D
E
T
L
FCB-187
12,05
3,90
4,75
1,19
5,00
0,10
any
FCB
A
B
C
D
E
T
L
FCB-581
5,33
1,78
4,19
0,38
1,78
0,08
any
FCB
A
B
C
D
T
L
FCB-531
3,80
1,00
2,00
0,40
0,076
406
FCB-532
3,80
1,50
2,00
0,40
0,076
406
FCB-533 FCB-534 FCB-535 FCB-536
4,10 4,10 5,80 5,80
1,00 1,50 1,00 1,50
2,00 2,00 2,00 2,00
0,40 0,40 0,40 0,40
0,076 0,076 0,076 0,076
406 406 406 406
66
Contact Springs – Clip-on
an acal group company
FCB
A
B
C
D
E
T
L
FCB-291
7,49
6,24
29,20
26,30
4,44
0,13
any
FCB
A
B
C
D
T
L
FCB-296
4,64
1,62
7,62
0,51
0,080
any
FCB
A
B
C
D
E
T
L
FCB-602
7,75
0,25
13,84
1,14
2,03
0,10
any
FCB
A
B
C
D
L
FCB-603
4,70
2,60
3,00
1,00
239
FCB
A
C
D
E
L
FCB-818
27,18
9,53
1,02
1,65
406
available with lances available with lances
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Contact Springs – Clip-on
67
mtc
mtc
®
®
Contact Springs
an acal group company
Contact Springs
an acal group company
Special Mounting Contact springs to screw, to solder and to clinch
FCB
A
B
C
D
T
L
FCB-821
11,40
2,00
3,18
0,64
0,07
406
FCB FCB-261
A 9,70
B 8,30
C 6,35
FCB
A
B
C
FCB-843
9,09
4,42
4,32
D 1,02
FCB
A
D
T
L
FCB-863
9,07
8,00
0,15
25
68
Contact Springs – Clip-on
E 1,60
T 0,18
FCB
A
B
C
D
T
L
FCB-391
5,80
5,10
3,40
1,02
0,25
any
L
FCB
A
B
C
D
E
T
L
any
FCB-801 FCB-802 FCB-803 FCB-819 FCB-832
27,70 41,40 41,40 27,70 42,27
6,40 10,40 10,40 6,40 11,50
9,53 12,70 12,70 9,53 11,50
1,02 1,02 1,02 1,02 1,02
6,00 8,00
0,08 0,18
0,10
any any 406 406 406
FCB
A
B
C
D
E
T
L
FCB-811 FCB-812 FCB-815 FCB-816 FCB-823 FCB-824 FCB-847 FCB-868
6,98 29,42 11,00 6,70 2,80 10,75 11,23
20,93 28,70 9,40 18,69 7,10 28,70 9,40 9,40
8,51 11,68 5,80 8,51 4,78 12,70 5,79 5,79
1,00 1,02 0,60
7,60 19,05
0,08 0,18 0,08 0,127 0,08 0,18 0,08 0,08
any 406 406 406 406 406 406 any
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
0,46 1,02 0,56 0,56
8,70 5,70 19,05
FCB
A
B
C
D
L
FCB-835 FCB-856
24,79 15,10
14,60 6,60
10,50 8,95
1,50
406 8,95
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Contact Springs – Special Mounting
69
mtc
mtc
®
®
Kontaktfedern
an acal group company
Contact Springs
an acal group company
Snap-in Contact springs to slide on (two legs)
FCB
A
B
C
D
T
FCB-721
20,30
8,10
9,52
0,81
0,08
FCB-748 FCB-871
15,24 11,00
5,59 3,88
6,35 5,30
0,81 0,70
0,13 0,07
L
A
B
C
D
E
T
L
FCB-732 FCB-736 FCB-739 FCB-761 FCB-762 FCB-763 FCB-771 FCB-781 FCB-827 FCB-828
7,60 8,13 9,40 7,87 8,90 8,90 8,25 5,00 15,24 9,40
3,30 2,79 3,30 3,05 2,80 3,20 2,57 2,00 5,59 3,60
4,75 4,75 6,35 6,35 4,75 4,75 4,75 3,20 6,35 4,50
0,43 0,46 0,63 0,50 0,46 0,46 0,46 0,50 0,81 0,70
2,10 2,16 2,16 2,28 3,40 3,20 2,16 1,60 3,56
0,08 0,08 0,08 0,08 0,08 0,08 0,05 0,08 0,13
any any any any any any any any 406 406
Contact Springs – Snap-in
A
B
C
D
E
T
L
8,13 9,40 9,40 15,24
2,80 3,30 3,60 5,59
4,75 4,76 5,20 7,16
0,46 0,45 0,70 0,81
4,10
0,08 0,08 0,08 0,08
any any any any
8,24
0,9 (one finger) any any
FCB
70
FCB FCB-791 FCB-792 FCB-867 FCB-870
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
FCB
A
B
C
D
T
L
FCB-846
4,70
1,65
6,50
6,03
0,06
138,06
D
B
C
A
L
FCB
A
B
C
D
L
FCB-858
14,00
7,50
6,50
0,85
35,90
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Contact Springs – Snap-in
71
mtc
mtc
®
®
Contact Springs
an acal group company
Contact Springs
an acal group company
Twisted contact
FCB
A
B
C
D
T
L
FCB-504 FCB-571
8,64 5,90
1,90 0,80
3,80 2,41
0,39 0,38
0,080 0,080
any any
FCB
A
B
C
D
E
T
L
FCB-505 FCB-524
4,80 3,60
1,78 0,80
3,81 2,03
0,38 0,38
3,80 2,00
0,080 0,080
500 406
FCB
A
B
C
D
E
T
L
FCB-506
4,63
1,80
3,81
0,38
4,00
0,080
406
72
Contact Springs – Twisted contact
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
FCB
A
B
C
D
T
L
FCB-510
12,70
1,80
3,53
0,66
0,080
endless
FCB
A
B
C
D
E
T
L
FCB-511 FCB-512 FCB-513 FCB-514 FCB-515 FCB-516 FCB-531 FCB-532 FCB-533 FCB-534 FCB-535 FCB-536
4,80 4,80 4,80 6,40 6,40 6,40 3,80 3,80 4,10 4,10 5,80 5,50
1,78 1,78 1,78 1,78 1,78 1,78 0,80 0,80 0,80 0,80 0,80 1,78
3,80 3,80 3,80 3,80 3,80 3,80 2,00 2,00 2,00 2,00 2,00 3,80
0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,38
1,00 1,50 2,00 1,00 1,50 2,00 3,00 2,50 4,00 3,50 4,00 1,50
0,076 0,076 0,076 0,076 0,076 0,076 0,076 0,076 0,076 0,076 0,076 0,080
406 406 406 406 406 406 406 406 406 406 406 406
available with lances available with lances
FCB
A
B
C
D
E
T
L
FCB-582
3,80
1,78
2,41
0,38
0,76
0,08
192
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Contact Springs – Twisted contact
73
mtc
mtc
®
®
an acal group company
SMD Contact Springs
SMD Contact Springs
Our SMD contact springs can be supplied in a very wide range of dimensions and shapes. Our standard range includes a large number of different spring types in heights from 1.5 mm to 13 mm.
Typical applications of SMD contact springs SMD springs are ideal for the automatic assembly of printed circuit boards. They are supplied in bulk form or in belts which means that the SMD contact springs are perfect for mass production using standard assembly units.
Do you require a different design or a different size than those in our standard range? Depending on your requirements and your installation situation we can also supply customized SMD springs at low tooling costs and part prices. Our technical personnel will be delighted to help you if you have any questions or require advice in the design and development support phase. We can provide gratis drawings of our SMD contact springs in STEP or IGES format. Characteristics and features The standard base material used for our SMD contact springs is copper-beryllium (CuBe). However, we can also use other materials such as stainless steel, titanium copper or phosphorus bronze. Copper-beryllium is easy to work and resistant to corrosion and abrasion. Even high temperatures and temperature fluctuations or high mechanical stresses have no influence on its excellent connection properties. In addition, CuBe is extraordinarily elastic and can withstand a great deal more bending than a steel spring, for example. Normally our SMD springs are gold-plated since, with the exception of “royal water” (a mixture of hydrochloric acid and nitric acid), acids are not aggressive towards gold and therefore gold provides excellent corrosion protection. In addition the gold-plated surface is ideal for soldering. Of course, other finishes (for example tin or nickel) can be ordered, too.
an acal group company
SMD contact springs are exclusively soldered on printed circuit boards. They are particularly useful for the following: • to make contact between the PCB’s earth and the housing, • to make a low Ohm HF connection between the earthing points of two PCBs positioned one on top of the other, • to earth cooling units on a high frequency basis, • to connect signal and power supply cables between two PCBs positioned one on top of the other, • to connect the PCB and elements which are not on the PCB (for example an embedded antenna) or to create external connections.
Please note: Replace XX in the item number by the desired surface plating. Standardly, SMD springs are gold-plated. Other platings are possible: gold-plated ....... AU tin-plated .......... SN zinc-plated........ ZN
SMD contact springs are fail-safe and very resistant. They also have an almost unlimited service life.
74
SMD Contact Springs
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
SMD Contact Springs
75
mtc
mtc
®
®
SMD Contact Springs
an acal group company
SMD Contact Springs
Type 1
Type 4
B
H
A
an acal group company
Item number
H
A
B
FCB-01CG2545035B-XX-SMD
3,50
4,50
2,50
FCB-01CG2545036B-XX-SMD
3,60
4,50
2,50
FCB-01CG2030040B-XX-SMD
4,00
3,00
FCB-01CG2548045B-XX-SMD
4,50
FCB-01CG2045048B-XX-SMD
4,80
B
Item number
H
A
B
FCB-04CG2543035B-XX-SMD
3,50
4,30
2,50
FCB-047G2540050B-XX-SMD
5,00
4,00
2,50
2,00
FCB-04CG2543050B-XX-SMD
5,00
4,30
2,50
4,80
2,50
FCB-04CG2040053B-XX-SMD
5,30
4,00
2,00
4,50
2,00
H
A
FCB-044G2540054B-XX-SMD
5,40
4,00
2,50
FCB-04CG2060060B-XX-SMD
6,00
6,00
2,00
Item number
H
A
B
FCB-05CG2035035B-XX-SMD
3,50
3,50
2,00
FCB-05CG2530040B-XX-SMD
4,00
3,00
2,50
FCB-05CG2540050B-XX-SMD
5,00
4,00
2,50
FCB-05CG2047057B-XX-SMD
5,70
4,70
2,00
Other dimensions on request Other dimensions on request
Type 2 Type 5
B
H
Item number
H
A
B
FCB-02CG1527015B-XX-SMD
1,50
2,70
1,50
FCB-02CG2038020B-XX-SMD
2,00
3,80
2,00
B
A
H
Other dimensions on request
Type 3
Other dimensions on request
A
B H
A
Item number
H
A
B
FCB-03CG1532015B-XX-SMD
1,50
3,20
1,50
FCB-03CG2032015B-XX-SMD
1,50
3,20
2,00
FCB-03CG1527020T-XX-SMD*
2,00
2,70
1,50
Item number
H
A
B
FCB-03CG2040021B-XX-SMD
2,10
4,00
2,00
FCB-063G2548070B-XX-SMD
7,00
4,80
2,50
FCB-03CG2032035B-XX-SMD
3,50
3,20
2,00
FCB-063G2570090B-XX-SMD
9,00
7,00
2,50
FCB-03019-XX-SMD
3,60
5,00
2,50
FCB-063G3060100B-XX-SMD
10,00
6,00
3,00
FCB-03025-XX-SMD
4,00
3,00
2,00
FCB-03023-XX-SMD
4,29
4,10
2,50
Item number
H
A
B
FCB-07004-XX-SMD
1,95
4,00
2,20
FCB-07CG2240022B2B-XX-SMD
2,20
4,00
2,20
FCB-03017-XX-SMD
4,50
4,95
2,00
FCB-03CG2562048B-XX-SMD
4,80
6,20
2,50
FCB-03CG2040055B-XX-SMD
5,50
4,00
2,00
FCB-03008-XX-SMD
5,50
7,00
2,50
Type 6
H
Other dimensions on request B A
Type 7 B
* standard finish: titanium copper
H
Other dimensions on request
A Other dimensions on request
76
SMD Contact Springs
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
SMD Contact Springs
77
mtc
mtc
®
®
SMD Contact Springs
an acal group company
SMD Contact Springs
Type 8 B
Type 12 Item number
H
A
B
FCB-085G2030025B-XX-SMD
2,50
3,00
2,00
H
H
A
Other dimensions on request
A
an acal group company
Item number
H
A
B
FCB-12ZG1327022B-XX-SMD
2,20
2,70
1,30
FCB-12ZG2027022B-XX-SMD
2,20
2,70
2,00
FCB-12ZG1835025B-XX-SMD
2,50
3,50
1,80
Item number
H
A
B
FCB-13ZG1237032B-XX-SMD
3,20
3,70
1,20
Item number
H
A
B
FCB-14XG2535040B-XX-SMD
4,00
3,50
2,50
Item number
H
A
B
FCB-158G2040037B-XX-SMD
3,70
4,00
2,00
FCB-158G2045045B-XX-SMD
4,50
4,50
2,00
FCB-158G2570062B-XX-SMD
6,20
7,00
2,50
FCB-158G2570075B-XX-SMD
7,50
7,00
2,50
FCB-158G2570090B-XX-SMD
9,00
7,00
2,50
FCB-158G2570100B-XX-SMD
10,00
7,00
2,50
FCB-158G2590130B-XX-SMD
13,00
9,00
2,50
B Other dimensions on request
Type 9 Item number
H
A
B
FCB-09CG2058050B-XX-SMD
5,00
5,80
2,00
Type 13
H
B H
Other dimensions on request
A A
B
Type 10
H
Other dimensions on request
Item number
H
A
B
FCB-10CG2545048B-XX-SMD
4,80
4,50
2,50
FCB-10CG2540055B-XX-SMD
5,50
4,00
2,50
FCB-10CG2540060B-XX-SMD
6,00
4,00
2,50
Type 14 B
A B
H
Other dimensions on request
Other dimensions on request
Type 11
A
B
H
Item number
H
A
B
FCB-11SG2030031B-XX-SMD
3,10
3,00
2,00
FCB-11SG2030036B-XX-SMD
3,60
3,00
2,00
Type 15 B
Other dimensions on request
H
A
A
Other dimensions on request
78
SMD Contact Springs
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
SMD Contact Springs
79
mtc
mtc
®
®
SMD Contact Springs
an acal group company
SMD Contact Springs
Type 16
an acal group company
Type 20
B
H
Item number
H
A
B
FCB-16SG2045070B-XX-SMD
7,00
4,50
2,00
FCB-16SG2565080B-XX-SMD
8,00
6,50
2,50
FCB-16SG2570120B-XX-SMD
12,00
7,00
2,50
FCB-16SG2570130B-XX-SMD
13,00
7,00
2,50
H
B
A
Other dimensions on request
Type 17 Item number
H
A
B
FCB-173G2030025B-XX-SMD
2,50
3,00
2,00
FCB-173G2030035B-XX-SMD A
A
B
FCB-205G2030031B-XX-SMD
3,10
3,00
2,00
FCB-205G2540041B-XX-SMD
4,10
4,00
2,50
FCB-205G2035042B-XX-SMD
4,20
3,50
2,00
FCB-205G2070062B-XX-SMD
6,20
7,00
2,00
Item number
H
A
B
FCB-21CG2028028S-XX-SMD
2,80
2,88
2,00
FCB-21ZG1435034S-XX-SMD
3,40
3,50
1,40
FCB-21ZG2538035B-XX-SMD
3,50
3,80
2,50
Type 21
FCB-173G2030030B-XX-SMD B
H
Other dimensions on request
A
H
Item number
3,00 3,50
3,00 3,00
H
2,00 2,00
B A
FCB-173G2035042B-XX-SMD
4,20
3,50
2,00
FCB-21ZS2844040B-XX-SMD
4,00
4,40
2,80
FCB-173G2038062B-XX-SMD
6,20
3,80
2,00
FCB-21ZG3050040B-XX-SMD
4,00
5,00
3,00
FCB-173G2045070B-XX-SMD
7,00
4,50
2,00
FCB-21010-XX-SMD
4,00
5,00
3,00
FCB-21ZS2844040B-XX-SMD
4,07
4,40
2,80
FCB-21012-XX-SMD
5,50
5,00
3,00
FCB-21015-XX-SMD
7,00
5,00
3,00
FCB-21016-XX-SMD
7,50
5,00
3,00
Item number
H
A
B
FCB-22CG2060040B-XX-SMD
4,00
6,00
2,00
Other dimensions on request
Type 18 Other dimensions on request
Item number
H
A
B
FCB-185G2545060-XX-SMD
6,00
4,50
2,50
Type 22
H
Other dimensions on request B
A H
Type 19
B
A
Item number
H
A
B
FCB-198G3040051B-XX-SMD
5,10
4,00
3,00
Other dimensions on request
H Other dimensions on request
B
A
80
SMD Contact Springs
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
SMD Contact Springs
81
mtc
mtc
®
®
an acal group company
Board Level Shields
Board Level Shields
In addition to a shielding of the electronic housing it may be useful or even necessary to shield the interference source directly on the Printed Circuit Board. This is often required to comply with current EMC laws relating to outgoing and incoming radiation and / or to guarantee the safe function of the assembly.
It does not matter whether they are for prototypes or for mass production, in small or large quantities, shielding covers are a low cost way of providing a direct shield for your printed circuit board to prevent EMC radiation. To avoid heat and associated disorders of the components it is recommended to provide air-holes in the cover.
Board Level Shielding Cans can be made of a range of materials: • tin plated steel • stainless steel • German silver • copper beryllium Optionally the user can choose between the following delivery forms: • one-piece shields • two-piece shields (frame and cover) • SMD-compatible shielding clips and separate covers One-piece shields are a metallic shielding consisting of five sides. The sixth side is determined by the connection to the electrical grounding path on the PCB. Two-piece shields are divided into the so-called fence and the cover. The advantage of this is that the cover can be fitted belatedly (e. g. after the alignment of a component).
an acal group company
SMD-compatible shielding clips offer the advantage that they can be installed individually on the printed circuit board and thus establish a „fitting“ for the shielding cover. Depending on the size of the area to shield the usage of one or more clips per side is recommended. Shielding clips are made of tin-plated steel and are supplied on belt. Board Level Shields (also called shielding cans) achieve a high shielding effectiveness if they are designed appropriately. They are used in almost every industrial sector. In addition to this product range MTC offers the possibility to integrate a thermally conductive gap filler in the shielding cover if a high heat dissipation is required. If a higher shielding effect in the high-frequency range is required the same is possible by integrating micro-wave absorbers in the shielding cover.
One-piece and two-piece shields are mounted on the PCB using either THT or SMD technology. Besides standard Board Level Shields MTC can also supply EMC shielding housings which are specially designed to your specifications.
82
Board Level Shields
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Board Level Shields
83
mtc
mtc
®
®
an acal group company
Board Level Shields
Board Level Shields
One-piece shields
an acal group company
Two piece-shields
12.00
8.40
0.60±0.05
7.51
16.24
15.84
8.32
64.20±0.15
2.25 1.65
21.10
9.00±0.10 2.50±0.08
6.00
12.00
41.30±0.15
8.30
7.92
16.00±0.10
6.00
10.00±0.10
20.70 1.35
1.40
8.60
10.77
SGH-41,30x64,20x6,50-XX
6.10
SGH-16,24x21,10x1,40-XX-X (cover)
12.20
16.30
6.20 11.10
SGH-15,84x20,70x2,25-XX-X (frame)
1.80
30.20
18.00
0.15
58.60
0.50
45.0
19.71
20.11
1.40
0°
2.60
1.60
21.40
2.25 1.65
18.89
SGH-30,20x58,60x1,80-XX
8.86
+0.1000 0.0000
18.6000 +0.1000 0.0000
2.00
8.05
18.49
18.60 +0.1 -0
3.0000
2.00
7.29
0.15
+0.1000 0.0000
.5
R0
6.86
18.6000
0.2000 (18.8)
SGH-18,89x20,11x1,40-XX-X (cover)
SGH-18,49x19,71x2,25-XX-X (frame)
21.28
1.40
21.68 2.25
SGH-18,60x18,60x3,00-XX
1.65 3.77
22.77
Please note: Replace -XX in the item number by the desired material: FS = tin plated steel VA = stainless steel GS = German silver (nickel silver)
14.15
22.37 9.75
4.50
4.83
16.86
4.83 0.15
Other dimensions on request
84
Board Level Shields
SGH-22,77x21,68x1,40-XX-X (cover)
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
SGH-22,37x21,28x2,25-XX-X (frame)
Board Level Shields
85
mtc
mtc
®
®
Board Level Shields
an acal group company
Board Level Shields
Two piece-shields
SMD-compatible shielding clips and covers Standard shielding covers
1.5
9.9
2±0.05
39.4±0.1
29.9
43±0.1
39.8±0.1
39.8
Item number 0.6
1.6±0.05
0.7
42.6±0.1
SGH-39,40x42,60x1,50-XX-X (frame)
9.70±0.05
SGH-39,80x43,00x1,60-XX-X (cover)
13.6±0.1
25.2±0.1
24.8±0.1
24.8
3
14±0.1
2±0.05
SGH-33,18x11,18x1,43x0,175-D SGH-33,00x11,00x1,43x0,175-D SGH-14,41x9,81x1,13x0,175-D SGH-17,16x13,60x1,40x0,15-D SGH-11,79x8,00x1,15x0,175-D SGH-12,70x12,70x1,30x0,15-D SGH-34,20x29,20x1,40x0,175-D SGH-33,18x11,18x1,30x0,175-D SGH-55,30x7,10x1,36x0,175-D SGH-13,48x8,23x1,11x0,175-D SGH-14,24x9,75x1,13x0,175-D SGH-13,77x11,22x1,13x0,175-D SGH-12,80x7,70x1,13x0,175-D SGH-56,35x13,80x1,47x0,15-D SGH-38,88x13,70x1,47x0,15-D SGH-12,60x6,70x2,80x0,15-D SGH-36,09x6,33x1,38x0,175-D SGH-98,90x6,65x1,38x0,175-D
SGH-25,20x14,00x1,00-XX-X (cover)
0.50 18.50
0.80
20.10
3.00
20.50
12.10
1.05
1.95
0.20
1.50 1.65
SGH-20,10x19,10x1,72-XX-X (cover)
1.72
SGH-18,50x20,50x3,00-XX-X (frame)
Please note: Replace -XX in the item number by the desired material: Replace -X by: FS = tin plated steel C = cover VA = stainless steel F = frame GS = German silver (nickel silver)
Other dimensions on request
Board Level Shields
Thickness (mm)
33,18 33,00 14,41 17,16 11,79 12,70 34,20 33,18 55,30 13,48 14,24 13,77 12,80 56,35 38,88 12,60 36,09 98,90
0,175 0,175 0,175 0,150 0,175 0,150 0,175 0,175 0,175 0,175 0,175 0,175 0,175 0,150 0,150 0,150 0,175 0,175
11,18 11,00 9,81 13,60 8,00 12,70 29,20 11,18 7,10 8,23 9,75 11,22 7,70 13,80 13,70 6,70 6,33 6,65
1,43 1,43 1,13 1,40 1,15 1,30 1,40 1,30 1,36 1,11 1,13 1,13 1,13 1,47 1,47 2,80 1,38 1,38
Insulating tape FEP FEP FEP FEP
FEP FEP FEP FEP FEP FEP
FEP FEP
Typ of mounting Clip SMD Clip Clip Clip Clip Clip Clip SMD Clip Clip Clip Clip Clip Clip Clip SMD SMD
Coating SN SN SN SN
SN SN SN SN SN SN
SN SN
Material Phosphor bronze Phosphor bronze Phosphor bronze Stainless steel Phosphor bronze Stainless steel Stainless steel Phosphor bronze Phosphor bronze Phosphor bronze Phosphor bronze Phosphor bronze Phosphor bronze Stainless steel Stainless steel Stainless steel Phosphor bronze Phosphor bronze
Standard shielding clips
SGH-24,80x13,60x0,80-XX-X (frame)
Item number 19.10
Length Width Height (mm) (mm) (mm)
0.80±0.00
1.00±0.05
86
an acal group company
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
SC-6,50x0,80x1,28-TC-0,15 SC-6,50x0,80x1,28-TC-0,30 SC-6,50x1,10x1,28-TC-0,15 SC-6,50x1,10x1,28-TC-0,30 SC-3,90x1,10x1,28-TC-0,20 SC-3,90x1,10x1,00-TC-0,20 SC-6,50x0,80x1,15-TC-0,15 SC-6,50x0,80x1,15-TC-0,30 SC-6,50x1,10x1,20-TC-0,40 SC-3,90x1,10x1,28-TC-0,30 SC-3,90x1,10x1,28-TC-0,40 SC-4,40x0,80x0,80-TC-0,15L2 SC-4,40x0,80x0,80-TC-0,20L2 SC-4,40x0,80x0,80-TC-0,15L4 SC-4,40x0,80x0,80-TC-0,20L4 SC-6,50x1,00x1,28-TC-0,15EMB SC-6,50x1,00x1,28-TC-0,30EMB SC-6,50x1,00x1,28-TC-0,20EMB SC-6,50x1,20x1,60-TC-0,30 SC-4,40x0,80x0,80-TC-0,30 SC-6,50x0,60x0,60-TC-0,10 SC-6,50x0,60x0,60-TC-0,20 SC-4,40x0,80x0,80-TC-0,125 SC-6,50x1,20x1,60-TC-0,30 SC-10,00x1,90x3,00xTC-0,30
Length Width Height (mm) (mm) (mm) 6,50 6,50 6,50 6,50 3,90 3,90 6,50 6,50 6,50 3,90 3,90 4,40 4,40 4,40 4,40 6,50 6,50 6,50 6,50 4,40 6,50 6,50 4,40 6,50 10,00
0,80 0,80 1,10 1,10 1,10 1,10 0,80 0,80 1,10 1,10 1,10 0,80 0,80 0,80 0,80 1,00 1,00 1,00 1,20 0,80 0,60 0,60 0,80 1,20 1,90
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
1,28 1,28 1,28 1,28 1,28 1,00 1,15 1,15 1,20 1,28 1,28 0,80 0,80 0,80 0,80 1,28 1,28 1,28 1,60 0,80 0,60 0,60 0,80 1,60 3,00
Piece/roll 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000
Thickness shielding cover 0,15 - 0,20 0,30 0,15 - 0,20 0,30 0,20 0,20 0,15 - 0,20 0,30 0,40 0,30 0,40 0,15 0,20 0,15 0,20 0,15 - 0,20 0,30 0,20 0,30 0,30 0,10 0,20 0,125 0,30 0,30
Coating SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN
Material Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel
Board Level Shields
87
mtc
mtc
®
®
an acal group company
Electrically Conductive Paint
Electrically Conductive Paint
Item number
CP-5149-XX
CP-5150-XX
CP-5151-XX
CP-5152-XX
solvent
solvent
solvent
solvent
silver
silver and silver plated copper
silver plated copper
silver plated copper and passivated copper
48
36
29
19
1,36
1,2
1,11
1,00
< 0,015 Ohm/cm 12.5 μ
< 0,015 Ohm/cm 12.5 μ
< 0,015 Ohm/cm 25 μ
< 0,1 Ohm/cm 25 μ
500 cycles 12,5 μ/55 g
500 cycles 25 μ/55 g
500 cycles 25 μ/55 g
500 cycles 25 μ/55 g
Coverage (m²/litre) at 12,5 μ dry film thickness at 25 μ dry film thickness
19,3 9,5
15,2 7,6
13,4 6,8
11,8 5,9
Coverage (m²/kg) at 12,5 μ dry film thickness at 25 μ dry film thickness
14,2 7,0
12,7 6,3
12,1 6,1
11,8 5,9
Delivery form: container with XX l
5/20
5/20
5/20
5/20
CP-5155-XX
CP-5156-XX
CP-5198-XX
water
water
water
silver plated copper
silver and silver plated copper
silver
47
29
50
1,41
1,02
1,40
< 0,02 Ohm/cm 25 μ
< 0,05 Ohm/cm 25 μ
< 0,025 Ohm/cm 25 μ
500 cycles 25 μ/55 g
500 cycles 25 μ/55 g
500 cycles 25 μ/55 g
Coverage (m²/litre) at 12,5 μ dry film thickness at 25 μ dry film thickness
18,0 9,0
20,2 10,2
23,8 12,0
Coverage (m²/kg) at 12,5 μ dry film thickness at 25 μ dry film thickness
12,8 6,4
19,8 10,0
17,0 8,6
Delivery form: container with XX l
5/20
5/20
5/20
Base material Particles
Solids (% per weight +/- 2) Density (+/- 0.03) Resistivity at XX μ dry film thickness Adhesion at XX μ dry film thickness at XX g weight
The use of plastic housings and plastic components is widely spread in all kinds of industries. To fullfil the requirements concerning the limits of immunity and emission to interference, those housings and components need to be fully or selectively coated. Normal processes to achieve this is galvanic surface treatment, vacuum disposit or spray coating with electrically conductive paint (wet paint).
an acal group company
Those paints are solvent based or water based paints that contain electrically conductive particles.
Item number Our offer is focused on highly conductive paints using the following fillers (particles): • passivated copper particles • silver plated copper particles • pure silver particles
Base material Particles Solids (% per weight +/- 2) Density (+/- 0.03) Resistivity at XX μ dry film thickness
Advantages of using electrically conductive paints are: • best electrical conductivity • easy to apply • cost-effective Unfortunately not every plastic is the same. With the variety of plastics and plastic blends it is necessary to test the adhesion of the electrically conductive paint on the substrate. Therefore we offer our customers to send the substrate that needs to get painted to us. In a laboratory those substrates will be applied with the suggested conductive paint. Following that process the substrate will be tested to the achievements of adhesion, surface resistivity and dry film thickness of the paint. Those measurements will then be supplied back to the customer together with the coated substrate.
88
Electrically Conductive Paint
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Adhesion at XX μ dry film thickness at XX g weight
Please note: Replace -XX by the desired container size: 5 kg -05 20 kg -20
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Electrically Conductive Paint
89
mtc
mtc
®
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an acal group company
Thermally Conductive Products
Thermally Conductive Products
an acal group company
Thermally Conductive Paste Thermally conductive paste is the most common material used in systems and devices for thermal management. Main criteria for choosing thermally conductive paste are the thermal properties as well as the processing capacities. Thermal conductive paste builts a thin binding film for very good thermal conductivity through the low thermal resistance. With electronic systems and equipments are getting smaller and, at the same time, clock speed is rising, thermal management becomes more and more important. Heat must be transferred from the component to the heat think or any other type of cooling device because heat causes: • slower operation speed • early failures • other power problems.
Due to low viscosity of the material it can be applied by silk screening or masking technology. Our product range includes thermally conductive pastes with a thermal conductivity between 0.9 up to 4.5 W/m*K.
Item number To increase heat dissipation it is suggested to use thermally conductive products as a connection between the „hot spot“ and the cooling device. The connection (without use of an appropriate thermally conductive product) can consist of air up to 80%. Thermally conductive materials have been developed to compensate uneven surfaces. By displacing the air with a highly conductive material heat dissipation is increased and the module is better cooled.
TCTG-0,9-W
TCTG-1,7-W
TCTG-1,8-G
TCTG-1,9-S
TCTG-4,5-G
Colour
white
white
gold
silver
grey
Thermal conductivity (W/m*K))
> 0,9
> 1,7
> 1,8
> 1,9
> 4,5
Evaporation in % (50°C/24h)
< 0,001
< 0,001
< 0,001
< 0,001
< 0,001
Bleed in % (50°C/24h)
< 0,05
N/A
< 0,05
< 0,05
< 0,05
Densitiy (g/cc)
>2
> 2,3
> 2,4
> 1,4
> 2,5
Short duration max. temperature (°C)
-50 to +340
-50 to +340
-50 to +340
-50 to +340
-50 to +340
Operation temperature (°C)
-30 to +300
-30 to +300
-30 to +300
-30 to +300
-30 to +300
We hold a UL-94-V0 certification for our thermally conductive products. We offer a variaty of materials like: • conductive paste • gap filler • thermally conductive tapes • thermally conductive insulators
90
Thermally Conductive Products
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Thermally Conductive Products - Paste
91
mtc
mtc
®
®
an acal group company
Thermally Conductive Products
Thermally Conductive Products
Gap Filler
TCGF-1,2XX-LxBxH
TCGF-1,5XX-LxBxH
TCGF-2,0XX-LxBxH
TCGF-3,0XX-LxBxH
TCGF-5,0XX-LxBxH
TCGF-7,0XX-LxBxH
Test method
Colour
white/grey
grey
grey
grey
grey
grey
visual
Thickness (mm)
0,25 - 5,00
0,25 - 5,00
0,25 - 5,00
0,25 - 5,00
0,25 - 5,00
0,25 - 5,00
ASTM D374
Dimension standard sheet (mm)
210 x 297
210 x 297
210 x 297
210 x 297
210 x 297
210 x 297
2,3
2,5
2,8
3,0
3,1
3,2
ASTM D792 ASTM D2240
Item number Thermally conductive gap fillers offer, besides excellent thermal properties, the ability to even small, medium and big gaps and tolerances between the component (hot spot) and the cooling device. Gap fillers are based on silicone and are filled with ceramic material.
Density (g/cc) Hardness (Shore00)
Gap fillers are used in many applications like • LEDs • audio- and video devices • medical instruments • notebook computers • automotive devices
an acal group company
10 - 50
10 - 50
10 - 60
10 - 50
10 - 65
10 - 65
-40 to +200
-40 to +200
-40 to +200
-40 to +200
-50 to +200
-50 to +200
Dielectric strength (kV/mm)
24
24
24
20
5
5
ASTM D149
Volume resistivity
> 1014
> 1014
> 1014
> 1011
> 1011
> 1011
ASTM D257
Flame rating
V0
V0
V0
V0
V0
V0
UL94
Thermal conductivity (W/m*K)
1,2
1,5
2,0
3,0
5,0
7,0
ASTM D5470
Temperature range (°C)
Gap fillers are supplied as die cut gasket or in standard sheets. As far as the thermal conductivity is concerned, material between 1,0 W/m*k to 7 W/m*K is offered. Gap Fillers are sticky by nature. This can be single- or double-sided. The use of double-sided adhesive tapes is not necessary in most cases.
Example how to order: Looking for a standard sheet in thickness of 2.5 mm with a thermal conductivity of 3.0 W/m*K. Material should be ultra soft and sticky on one side. Item number: TCGF-3,0-UW-210x297x2,5-SST
Tolerances Thickness Width and length
92
Thermally Conductive Products - Gap Filler
Please note: Replace -XX in the item number by the following: S = soft material with hardness of 50-60 Shore 00 SW = super soft material with hardness of 30-40 Shore 00 (only up to 3.0 W/m*K) UW = ultra soft material with hardness of 10-20 Shore 00 (only up to 1.5 W/m*K
0 - 0,50 mm
+/- 0,05 mm
0,60 - 15 mm
+/- 10 %
0 - 50 mm
+/- 0,5 mm
> 50 mm
+/- 1,0 mm
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Thermally Conductive Products - Gap Filler
93
mtc
mtc
®
®
an acal group company
Thermally Conductive Products
Thermally Conductive Products
Thermally Conductive Tapes
Thermally Conductive Insulators
Thermally conductive adhesive tapes are used for bonding heatsinks and other cooling devices with the warm component.
Thermally conductive insulators are characterized by a good heat dissipation and an excellent dielectric strength.
The tapes can be supplied as double sided adhesive film or with fibre glass carrier. They are filled with thermally conductive ceramic or metallic particles.
Insulators are mainly used with power transistors, such as TO-220, TO-247 and IGBTs. The material is available in thicknesses from 0.13 - 0.5 mm.
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Thermally conductive tapes eliminate the need for external clamps and curing. Depending on the material, the thermal conductivity is between 1.5 and 3.0 W/m*K . Other characteristics are: • high bond strength to surfaces • thermal conductivity in combination with electrical isolation • excellent wet-out • very high temperature stability
Item number Material
fibre glass reinforced silicone
0,25 - 0,6
0,3-0,5
ASTM D374
Colour
pink/grey
white
visual
70
80
ASTM D2240
-40 to 200
-40 to 200
1012
1014
ASTM D257
Dielectric strength (KV/mm)
24
24
ASTM D149
Item number
Flame rating
V0
V0
UL94
Reinforced material Material thickness (mm)
Volume resistivity (Ω•cm)
TCTV-1,0-T 0,15
TCTV-1,0-T 0,2
TCTV-1,0-T 0,25
TCTV-1,0-T 0,3
TCTV-0,75-T 0,25
fibre glass
fibre glass
fibre glass
fibre glass
fibre glass
fibre glass
0,1
0,15
0,2
0,25
0,3
0,25
Peel strength (N/25 mm)
13,72
13,72
13,72
13,72
13,72
6,5
Temperature range (°C)
-20 to +120
-20 to +120
-20 to +120
-20 to +120
-20 to +120
-73 to +260
1,1
1,4
1,4
1,4
1,4
-
2
2,5
3,5
4
6
4,5
1,0
1,0
1,0
1,0
1,0
0,75
TCTN-1,2-T 0,1
TCTN-1,2-T 0,15
TCTN-1,2-T 0,2
Adhesion (kg/inch) Dielectric breakdown (kV) Thermal conductivity (W/m*K)
Test method
fibre glass reinforced silicone
Temperature range (°C)
TCTV-1,0-T 0,1
TCIN-3,0
Material thickness (mm) Hardness (Shore A)
Fibre glass thermally conductive tapes
TCIN-1,5
Thermal conductivity (W/m*k)
1,5
3
ASTM D5470
Density (g/cm3)
2,3
3,0
ASTM D792
Thermally conductive tapes (not reinforced) Item number Reinforced material
TCTN-1,2-T 0,05 no
no
no
no
Material thickness (mm)
0,05
0,1
0,15
0,2
Peel strength (N/25 mm)
10,78
13,72
13,72
15,68
Temperature range (°C)
-20 to +120
-20 to +120
-20 to +120
-20 to +120
Adhesion (kg/inch)
1,1
1,4
1,4
1,4
Dielectric breakdown (kV)
1,57
2,22
2,55
4,29
Thermal conductivity (W/m*K)
1,2
1,2
1,2
1,2
94
Thermally Conductive Products - Tapes
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
Thermally Conductive Products - Insulators
95
mtc an acal group company
mtc
®
®
Certificates
For your notes
an acal group company
If you choose MTC as your supplier you will benefit not only from our flexibility and our competitive prices but also from our long lasting experience and professionalism. We are an ISO 9001 and ISO 14001 certified company.
The ratification of the relevant regulations ROHS / WEEE is an important issue in our industry. MTC has detected this early and was one of the first providers with appropriate solutions. Therefore all our products are without exception RoHS compliant. Of course, we also pay attention to the RoHS compliance of our suppliers.
A UL certification is mandatory for many of our customers for the worldwide sale of their products. Here you can rely on MTC. Our products are, as far as possible, tested according to UL 94. We are ready to send you all required information so that you can verify this at UL. For MTC this transparency is a matter of course!
96
Certificates
MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen
Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de •
[email protected]
For your notes
97
c t m MTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 Dillingen Telefon: +49 9071 7945-0 Fax: +49 9071 7945-20 www.mtc.de
[email protected]
