EMC Shielding Products Thermally Conductive Products


and sell high quality EMC shielding materials and thermally conductive ... low contact pressure forces mean that thinner metal plates can be used, ...

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mtc

mtc

®

Product Overview

an acal group company

an acal group company

Company Profile ........................................................................................................ 4 Features .................................................................................................................... 5 Certificates .............................................................................................................. 96

EMC Shielding Products Fabric-/Foil over Foam Gaskets ............................................................................... 6 Hollow Chamber-, Clip-on- and EPDM-Profiles ..................................................... 14 IP/EMC-Gaskets ..................................................................................................... 16 Punched Parts/EMC Connector Seals ................................................................... 18 Conductive Foam ................................................................................................... 20 Conductive Fabrics and Fleeces ............................................................................ 22 Electrically Conductive Elastomers ........................................................................ 24 Knitted Wire Gaskets .............................................................................................. 34 Conductive Tapes ................................................................................................... 44 Shielded Windows .................................................................................................. 48 Honeycamb Vent Panels ........................................................................................ 54 Contact Springs ..................................................................................................... 58 SMD Contact Springs ............................................................................................ 74 Board Level Shields ................................................................................................ 82 Conductive Paint .................................................................................................... 88

Thermally Conductive Products Thermally Conductive Paste .................................................................................. 91 Gap Filler ................................................................................................................ 92 Thermally Conductive Tapes ................................................................................... 94 Thermally Conductive Insulators ............................................................................ 95

EMC Shielding Products Thermally Conductive Products

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Product Overview

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mtc

mtc

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®

an acal group company

MTC – About us

Features

MTC is an ISO 9001 and ISO 14001 certified company. This means assured quality and ecology-minded production processes

MODERN COMPANY WITH LONG TRADITION MTC is specialized on the protection of electronic circuits and the environment from high frequency electromagnetic radiation. Therefore we develop, manufacture and sell high quality EMC shielding materials and thermally conductive products. Thereby we use the very latest technologies and work with a network of efficient suppliers. 20 years of experience in the business and steady growth provide guarantees for long term, successful cooperation with our customers and suppliers.

All our products are RoHS compliant

UL 94 certified product

MTC - PART OF AN INTERNATIONAL GROUP

an acal group company

STANDARD OR CUSTOMIZED SOLUTIONS Our product portfolio includes both an extensive range of standard products and products tailored for specific customer needs. Our customers can rely on our solutions being perfectly tailored to their wishes and needs. Normally we work with our customers from the early stages of projects and act as adviser from the birth of the idea to the mass produced product.

Optionally available with Wide Release Liner

Optionally available with several items on shared carrier sheet (Sheet Type Package)

Features Fabric-/foil over foam gaskets Hollow chamber-, clip-on and EPDM-profiles IP/EMC-gaskets Punched parts Conductive fabric and fleeces Conductive elastomers Knitted wire gaskets Conductive foam Conductive tapes Contact springs SMD contact springs

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Thermally conductive products

MTC – About us

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

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Board Level Shields (BLS)

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All data is provided for guidance only due to the varied conditions of potential use which are beyond our control. All recommendations or suggestions are given without guarantee or responsibility on our part and users should make their own test to determine suitability.

Optionally available on endless rolls

MTC‘s head office is located in Dillingen (Bavaria). This is where you will find the appropriate contacts for commercial matters and technical support. The production and delivery of our goods are also controlled from here. MTC also has a sales office in Hong Kong. We provide services for the complete Asian market from this base.

emci

PLEASE NOTE!!!

Custom length available

In October 2011 MTC was acquired by the UK-listed company Acal plc. With a turnover of more than 250 million euro and over 750 employees worldwide Acal has evolved into an important international service provider - with focus on the distribution of electronic and photonic components, power supply and system components. Acal has offices in 12 European countries. Thus MTC also grows internationally and ensures its customers local presence and pan-European support.

MTC has manufacturing sites in Germany and South Korea. With Regens-Wagner-Stiftung, a facility for disabled people in Dillingen and our sister company EMC Innovation in Incheon we guarantee our customers short reaction times and high flexibility.

an acal group company

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Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

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Features

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mtc an acal group company

Fabric-/Foil over Foam Gaskets

Fabric-/Foil over Foam Gaskets

Our standard gaskets have a polyurethane foam core which is available in four different hardness values (32 / 45 / 70 / 150 kg/cm3). The foam core is covered with a conductive fabric with a copper-nickel metal coating or aluminium foil.

Tolerances (mm) Width and height (mm)

Our standard portfolio includes a large range of sizes and shapes. Customized dimensions can be supplied at low cost at any time. The material can also be cut to the length you require or modified to suit your individual needs. Our profiles are fitted with a non-conductive adhesive tape as standard. The following other versions are also available: • gaskets with conductive adhesive tape • several adhesive tapes on a single profile • adhesive tapes with removal aid (WRL) • small and miniature parts assembled on self adhesive paper (STP) In addition to their excellent shielding effectiveness (as high as over 80 dB @ 100 MHz – 18 GHz), our seals offer you the following benefits: • they are easy to work and can be cut with a pair of scissors. • they offer high wear resistance. • low contact pressure forces mean that thinner metal plates can be used, which in turn reduces costs. • they have low surface resistance (< 0.08 Ohm). • seals are a cost-saving method of shielding.

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mtc

®

®

Fabric-/Foil over Foam Gaskets

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Length (mm)

0,5 - 6,3

an acal group company

+/- 0,5

6,3 - 10,0

+/- 0,7

10,0 - 16,0

+/- 0,8

16,0 - 25,0

+/- 1,0

25,0 - 40,0

+/- 1,3

40,0 - 63,0

+/- 1,6

5 - 150

+/- 0,8

151 - 300

+/- 1,3

301 - 1.200

+/- 2,5

1.201 - 1.750

+/- 4,7

1.751 - 2.300

+/- 6,4

Our EMC gaskets provide the following advantages: Short delivery time by own manufacturing Available with different degrees of foam hardness • Available with adhesive tape • Available with several tapes for special applications • Available with Cu/Ni coated fabric (standard) and other coatings • •

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Fabric-/Foil over Foam Gaskets

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mtc

mtc

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an acal group company

Profile Finder

Fabric-/Foil over Foam Gaskets

Example:

DRE 6x4 NI - N2 V0 - xx

Product series • • • • • • • • • • • •

DAU DCW DHR DKE DKO DLS DRE DMP DPT DQU DTA DTR DST HHR

Height (B)

Standard tape width (C)

DRE3x1,2NI

3,0

1,2

1,5

DRE3x2NI

3,0

2,0

1,5

DRE4x1,2NI

4,0

1,2

2,0

DRE4x2NI

4,0

2,0

2,0

DRE4x3NI 

4,0 

3,0 

2,0 

DRE5x0,5NI

5,0

0,5

2,0

DRE5x1,2NI

5,0

1,2

2,0

DRE5x2NI

5,0

2,0

2,0

DRE5x3NI 

5,0 

3,0 

2,0 

DRE5x4NI 

5,0 

4,0 

2,0 

6,0

1,2

2,5

DRE6x2NI

6,0

2,0

2,5

DRE6x3NI 

6,0 

3,0 

2,5 

DRE6x5NI 

6,0 

5,0 

2,5 

DRE6x7NI 

6,0 

7,0 

2,5 

DRE6x8NI

6,0

8,0

2,5

DRE6,4x3,2NI 

6,4 

3,2 

2,5 

Surface material (if appropriate)

DRE7x1,2NI

7,0

1,2

3,0

NI • AG • AL

DRE7x2NI

7,0

2,0

3,0

DRE7x4NI 

7,0 

4,0 

3,0 

DRE7x5NI 

7,0 

5,0 

3,0 

DRE7x6NI 

7,0 

6,0 

3,0 

DRE8x1,5NI

8,0

1,5

4,0

DRE8x3NI 

8,0 

3,0 

4,0 

DRE8x5NI 

8,0

5,0

4,0

DRE8x10NI

8,0

10,0

4,0

DRE8x12NI

8,0

12,0

4,0

DRE9x3NI

9,0

3,0

4,0

DRE9x4NI

9,0

4,0

4,0

DRE9x6NI

9,0

6,0

4,0

DRE9,5x6,4NI

9,5

6,4

4,0

DRE9,5x12,7NI

9,5

12,7

4,0



Dimensions •

Width x Height in mm



Copper/nickel Silver Aluminium

Adhesive tape (if appropriate) N Non-conductive • C Conductive + width in mm •

UL-level (if appropriate) V0 • XX



UL 94 V-0 compliant Not certified / not appropriate

Length xx REEL • STPxx • WRLxx • •

Profile Finder

Width (A)

DRE6x1,2NI



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Rectangular profiles, width up to 9,5 mm Item number

Clip-on profiles C-shape profiles D-shape profiles Knife-edge-profiles Combi-profiles (IP + EMC) L-shape profiles Rectangular profiles M-shape profiles P-shape profiles Square profiles Triangular profiles, asymmetric Triangular profiles, symmetric Punched parts Hollow chamber profiles

an acal group company

Length in mm Endless reel As Sheet Type Package With Wide Release Liner

Other dimensions on request

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Fabric-/Foil over Foam Gaskets

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mtc

mtc

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®

an acal group company

Fabric-/Foil over Foam Gaskets

Fabric-/Foil over Foam Gaskets

Rectangular profiles, width over 10,0 mm

Square profiles

Width (A)

Height (B)

Standard tape width (C)

DRE10x0,5NI

10,0

0,5

4,0

DRE10x1,2NI

10,0

1,2

4,0

DRE10x2NI

10,0

2,0

4,0

DRE10x3NI

10,0

3,0

4,0

DRE10x4NI

10,0

4,0

4,0

DRE10x5NI

10,0

5,0

4,0

DRE10x7NI

10,0

7,0

4,0

DRE10x8NI

10,0

8,0

4,0

DRE10x12NI

10,0

12,0

4,0

DRE10x15NI

10,0

15,0

4,0

Item number

DRE11,5x10,5NI

11,5

10,5

5,0

DRE12x10NI

12,0

10,0

5,0

DRE12x13NI

12,0

13,0

5,0

DRE12,7x3,2NI

12,7

3,2

5,0

DRE12,7x6,4NI

12,7

6,4

5,0

DRE12,7x9,5NI

12,7

9,5

5,0

DRE13x1NI

13,0

1,0

5,0

DRE13x2NI

13,0

2,0

5,0

DRE13x3NI

13,0

3,0

5,0

DRE13x5NI

13,0

5,0

5,0

DRE13x7NI

13,0

7,0

5,0

DRE13x10NI

13,0

10,0

5,0

DRE14x1NI

14,0

1,0

6,0

DRE15x1NI

15,0

1,0

6,0

DRE15x2NI

15,0

2,0

6,0

DRE15x4NI

15,0

4,0

6,0

DRE15x8NI

15,0

8,0

6,0

DRE15x10NI

15,0

10,0

6,0

DRE17x7NI

17,0

7,0

7,0

DRE20x10NI

20,0

10,0

8,0

DRE21x1NI

21,0

1,0

8,0

DRE22x2NI

22,0

2,0

9,0

DRE25x1,5NI

25,0

1,5

12,0

DRE25x10NI

25,0

10,0

12,0

DRE25x20NI

25,0

20,0

12,0

DRE30x2NI

30,0

2,0

12,0

DRE30x10NI

30,0

10,0

12,0

Fabric-/Foil over Foam Gaskets

Item number

Other dimensions on request

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

DQU2x2NI DQU3x3NI DQU5x5NI DQU6x6NI DQU6,4x6,4NI DQU7x7NI DQU8x8NI DQU9x9NI DQU9,5x9,5NI DQU10x10NI DQU12,7x12,7NI DQU17x17NI

Width (A)

Height (B)

Standard tape width (C)

2,0 3,0 5,0 6,0 6,4 7,0 8,0 9,0 9,5 10,0 12,7 17,0

2,0 3,0 5,0 6,0 6,4 7,0 8,0 9,0 9,5 10,0 12,7 17,0

1,5 1,5 2,0 2,5 2,5 3,0 4,0 4,0 4,0 4,0 5,0 7,0

Width (A)

Height (B)

Standard tape width (C)

2,0 2,3 3,0 3,8 3,8 3,8 4,0 4,0 5,0 5,0 6,0 6,0 6,0 6,0 6,4 6,4 6,4 7,0 7,6 8,0 8,0 8,0 8,0 9,0 9,5 10,0 10,0 10,0 10,0 10,0 12,7

1,5 2,3 3,0 1,5 2,3 3,0 3,0 4,0 2,0 3,0 2,0 3,0 4,0 5,0 3,2 3,6 6,4 2,5 4,8 4,0 5,5 6,0 7,0 3,0 6,4 4,0 7,0 8,0 10,0 18,0 12,7

1,5 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,0 2,5 2,5 2,5 2,5 2,5 2,5 2,5 4,0 3,0 3,0 3,0 3,0 3,0 3,0 4,0 4,0 4,0 4,0 4,0 4,0 4,0 5,0

D-shape profiles Item number

Other dimensions on request

Other dimensions on request

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an acal group company

DHR2x1,5NI DHR2,3x2,3NI DHR3x3NI DHR3,8x1,5NI DHR3,8x2,3NI DHR3,8x3NI DHR4x3NI DHR4x4NI DHR5x2NI DHR5x3NI DHR6x2NI DHR6x3NI DHR6x4NI DHR6x5NI DHR6,4x3,2NI DHR6,4x3,6NI DHR6,4x6,4NI DHR7x2,5NI DHR7,6x4,8NI DHR8x4NI DHR8x5,5NI DHR8x6NI DHR8x7 NI DHR9x3NI DHR9,5x6,4NI DHR10x4NI DHR10x7NI DHR10x8NI DHR10x10NI DHR10x18NI DHR12,7x12,7NI

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Fabric-/Foil over Foam Gaskets

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mtc

mtc

®

®

an acal group company

Fabric-/Foil over Foam Gaskets

Fabric-/Foil over Foam Gaskets

C-shape profiles

Triangular profiles

Type 1

Type 2

Type 1

Width (A)

Height (B)

Standard tape width (C)

DCW6x3,5NI

6,0

3,5

2,5

1

DCW6x6NI

6,0

6,0

2,5

Item number

an acal group company

A

B

C

DTR9,1x3NI

9,10

3,00

2,50

1

DTR10x2,3NI

10,00

2,30

2,50

DTR10x3,2NI

10,00

3,20

2,50

DTA10x4,5NI

10,00

4,50

DTA12,7x3,2NI

12,70

3,20

Type

DCW10,7x9,8NI

10,7

9,8

5,0

1

DCW11x11NI

11,0

11,0

5,0

2

DCW14,7x17,1NI

14,7

17,1

6,0

2

DCW14,7x17,9NI

14,7

17,9

6,0

2

Item number

Type 2

D

E

Type

2,50

1

2,50

2,50

1

2,50

2,50

1

2,50

2,50

2,50

2

3,00

4,50

3,00

2

Other dimensions on request Other dimensions on request

• •

Adhesive tape D is electrically conductive. Optimal for use with μTCA & ATCA plug-in modules.

Knife-edge-profiles L-shape profiles

Width (A)

Height (B)

Standard tape width (C)

DKE8x2,7NI

8,0

2,7

2,5

Item number

DKE11,3x2,3NI

11,3

2,3

6,0

DLS5,6x3NI

DKE11,3x2,7NI

11,3

2,7

6,0

Item number

Width (A)

Height (B)

Standard tape width (C)

5,6

3,0

3,0

Item number

Width (A)

Height (B)

Standard tape width (C)

DMP12,7x9,5NI

12,7

9,5

5,0

Other dimensions on request Other dimensions on request



Top side or lower side adhesive tape positioning available.

M-shape profiles P-shape profiles Width (A)

Height (B)

Standard tape width (C)

DPT8x3NI

8,0

3,0

3,0

DPT17x10NI

17,0

10,0

4,0

DPT18x4,5/1NI

18,0

4,5

5,0

DPT29x4,8/1NI

29,0

4,8

5,0

Item number

Other dimensions on request

Other dimensions on request

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Fabric-/Foil over Foam Gaskets

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Fabric-/Foil over Foam Gaskets

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mtc an acal group company

mtc

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®

Hollow chamber-, Clip-on- and EPDM-Profiles

Hollow chamber-, Clip-on- and EPDM-Profiles

In addition to our standard EMC seals with foam cores, MTC can also supply EPDM/rubber-based EMC seals, such as hollow chamber, slot-in/edge protection and solid profiles. These profiles can be used wherever constructive or functional situations require them.

Both types of section can be supplied in any lengths and also on rolls. We can provide short lead times for slot-in/edge protection and hollow chamber profiles from our standard range. If you require specific widths and heights or crosssections which must be produced using special tools, we have to insist on a minimum purchase quantity to justify our manufacturing costs.

The core of the hollow chamber and slot-in/edge protection profile is made of expanded rubber and is covered with copper-nickel fabric as standard. To order they can also be covered with alternative metal-coated fabrics or aluminium foil. Our hollow chamber profiles can be supplied with or without adhesive tape. They are also available with several adhesive tapes for special applications. Slot-in/edge protection profiles have an integrated loop tape and a U-shaped section. They are extremely flexible and are primarily used on control cabinets.

an acal group company

Our hollow chamber-, clip-on- and EPDM-profiles provide the following advantages: Short delivery time • Available with Cu/Ni coated fabric (standard) and other coatings • Hollow chamber profiles are available with and without adhesive tape •

These slot-in/edge protection profiles are installed by simply being pressed into position on the edges being encased by hand. The profiles are mounted by a clamping effect. No adhesive is required. They are weatherproof and resistant to a temperature range from approx. -25°C to approx. +80°C.

Clip-on profiles Item number DAU16x8NI

B

Width (A)

Height (B)

8,0

16,0

Other dimensions on request

A

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Hollow chamber-, Clip-on- and EPDM-Profiles

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Hollow chamber-, Clip-on- and EPDM-Profiles

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mtc

mtc

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an acal group company

IP/EMC-Gaskets (Combi Gaskets)

In addition to EMC and ESD shielding, protection against environmental influences such as dust and moisture is often also required. This can be achieved by using so-called combi gaskets. Either of the following may be used for this purpose: • separate seals for EMC and IP (Intrusion Protection) or • combi gaskets

IP/EMC-Gaskets (Combi Gaskets)

Our combi gaskets provide the following advantages: • •



Which version should be given preference depends primarily on the design situation of the housing or control cabinet that you wish to seal.

an acal group company

• •

Short delivery time by own manufacturing Partly coated EMI gaskets with rectangular profile available for combined IP- and EMI protection Available with adhesive tape Available with several adhesive tapes for special applications Available with Cu/Ni coated fabric (standard) and other coatings

IP/EMC seals are mainly used where electronic devices require both EMC/ESD protection and also protection from environmental influences. This means that they are often used outdoors to protect equipment from moisture, dirt etc.

Combi gaskets A range of core materials (for example EPDM, expanded rubber, NBR, etc.) in a range of hardness levels is available for IP/EMC and combi seals. The core of the profile can be partially or completely coated with conductive copper-nickel (CuNi) fabric or aluminium foil. The gaskets can be supplied with or without adhesive tape.

Item number DKO12x6NI

Width (A)

Height (B)

Standard tape width (C)

12,0

6,0

5,0

Other dimensions on request

Please find our standard dimensions in the following table. If you cannot find a section in our range that meets your requirements, we will develop the seals you require or manufacture customized seals to your drawing specifications.

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IP/EMC-Gaskets (Combi Gaskets)

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

IP/EMC-Gaskets (Combi Gaskets)

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an acal group company

Punched Parts

Punched Parts

Our modern and flexible production enables us to process our standard products according to your need: • gaskets for D-Sub connectors • gaskets for USB connectors • gaskets for RJ-45 connectors • gaskets for I/O connectors • custom-specific punched parts

Standard gaskets for D-Sub

an acal group company

D-Sub 9

D-Sub 15

D-Sub 25

D-Sub 37

Punched parts can be supplied in a range of materials. The following base materials are available: • metal-coated fabrics and fleeces • completely conductive foam • foam covered with conductive fabric or aluminium foil • copper- and aluminium tapes and • conductive silicone sheets Stamping parts made of copper/aluminum tapes are available on role.

Tolerances (mm) Position and shape of punching

Our punched parts provide the following advantages:

+/- 0,5



Shape of gasket

+/- 0,5 •

Length (mm)

< 500

+/- 1



500 - 1.000

+/- 2



> 1.000

+/- 3 •

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Punched Parts

Short delivery time by own manufacturing, also for custom parts Standard sizes for D-Sub plug connectors Custom sizes and cutouts available Easy tool production on the basis of CAD data or other drawings Optimal for electronic connector panels and I/O-Shields, e.g. compliant to ATX- or BTX-standard

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Other dimensions on request

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Punched Parts

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mtc

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an acal group company

Conductive Foam

Conductive Foam

Our conductive foam gaskets are perforated at variable intervals before being metal coated in (metal) baths. This completely saturates the foam and makes it fully conductive (both horizontally and vertically), thus ensuring a particularly good conductive connection between the top and bottom. The seals have excellent EMC properties as a result of the small distance between the holes.

Tolerances (mm)

Our conductive foams are available in thicknesses of 0.3 mm to 1.5 mm and can be supplied with a copper-nickel metal coating. They can be used in a temperature range of approx. -25°C to approx. +80°C and feature excellent shielding effectiveness in the high frequency range. Conductive foam seals have improved Z-axis conductivity which means that their shielding properties can be increased to over 90 dB within a wide frequency range. Our foam seals are available in a wide range of standard dimensions. We can supply them either in the form of thin panels which are ideal for shielding large areas or in customized stampings for I/O shielding. MTC will also be delighted to help you in the development of a suitable foam seal for your specific application. We will provide you with a quotation for a suitable solution on the basis of your details (sketch, technical drawing, etc.) and with the inclusion of your electronic device.

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Conductive Foam

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

an acal group company

Width

+/- 0,5

Height

+/- 0,5

Our conductive foam provides the following advantages: Flexible and inexpensive solution for contacting areas Available with custom cutouts • Thickness range 0.3 - 1.5mm • CuNi metallized • •

Item number

Width (mm)

Thickness (mm)

RCF1000x0,3

1000

0.3

RCF1000x0,5

1000

0,5

RCF1000x0,7

1000

0,7

RCF1000x1,0

1000

1,0

RCF1000x1,5

1000

1,5

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Conductive Foam

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an acal group company

Conductive Fabrics and Fleeces

The in-house production of our fabric seals means that we have a wide range of different technical fabrics and fleece types which we can supply exclusively for refinishing. Conductive fabrics and fleeces provide excellent shielding effectiveness. Since this is very lightweight and high strength material, it also features extremely high flexibility.

Conductive Fabrics and Fleeces

an acal group company

Our conductive fabrics and fleeces provide the following advantages: Large selection of different metallized plating (e. g. Cu/Ni, Cu/Ni-SN, Ag, Au, Carbon), densities and knitting types • Also available with conductive adhesive and cut to rolls with width of max. 1070 mm •

Our fabrics and fleeces are generally polyester fabric. The galvanic plating is made by dipping the fabric in several baths. We can supply the material with the following metal coatings: • nickel/copper (Ni/Cu) • silver/copper (Ag/Cu) Depending on your requirements we can supply our fabrics and fleeces with conductive or non-conductive adhesive. Delivery forms are: • on roll in standard width • on roll in customer-specified width • on roll as tape (with electrically conductive adhesive) in standard or customer-specified width

22

Conductive Fabrics and Fleeces

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Item number

Coating

Special Features

RGW-WR-260-PCN

Cu/Ni

Fabric, rip stop

RGW-WR-260-PCN(ATU)

Cu/Ni

Fabric, coating (ATU), rip stop

RGW-WD-250-NICO

Cu/Ni-Co

Fabric, for better attenuation at low frequences

RGW-W-290-PCN

Cu/Ni

Fabric

RGW-WPD-300-PCN

Cu/Ni

Fabric, very thin

RGW-NW-50-PCN

Cu/Ni

Fleece

RGW-M-80-PCNR

Cu/Ni-Sn

Mesh, black surface

RGW-SWRP-370-PCNS

Cu/Ni-Sn

Fabric, black

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Conductive Fabrics and Fleeces

23

mtc

mtc

®

®

an acal group company

Electrically Conductive Elastomers

Electrically Conductive Elastomers

Constant conductive elastomers

Oriented wires in silicone

Constant conductive elastomers are seals for highest demands, composed of a homogeneous mixture of conductive particles in elastomers.

Wires in silicone are a gasket material consisting of fine monel- or aluminium wires. The wires are vertically to the surface vulcanized in solid or foamed silicone.

In addition to the excellent electrical properties, these seals offer the highest environmental protection (up to IP68).

This sealing material is characterised by high mechanical strength and elasticity.

If electrically conductive elastomers should be resistant against aggressive substances like hydraulic oils and kerosene it is recommended to use fluor silicone as elastomer. Stamped parts or moulded parts are produced according to customer needs.

Conductive coated silicone Silicone cords with an electrically conductive coated skin include a number of very soft gaskets with good shielding properties.

an acal group company

140 points of contact/cm2 ensure best contacting of the gasket with other metal surfaces. The sealing material can be mounted with conventional silicone adhesive (e.g. Momentive RTV103Q-732). In addition to the elastic EMI/RFI shielding the material offers an excellent dust and splash water protection. Solid silicone, used with the right contact pressure, meets the environmental requirements according to IP 65. If it is possible that the seal also contacts with aggressive fluids like hydraulic oil, kerosene, etc. it is advisable to use fluor silicone. Too much compression, when the gasket is mounted in a groove, can result in deformation of the wires.

No electrically conductive fillers are used for the sealing core resulting in ideal properties concerning pressure and resistance to age. The excellent electrical conductivity is ensured by the coated skin that consists of silver filled silicone. The core either consists of foamed silicone profiles or extruded silicone profiles with a shore hardness of 50 shore A. Depending on the material thickness other shore hardnesses are also possible.

24

Electrically Conductive Elastomers

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Electrically Conductive Elastomers

25

mtc

mtc

®

®

Electrically Conductive Elastomers

an acal group company

Electrically Conductive Elastomers

Constant conductive elastomers

Constant conductive elastomers

Fillers

Sheet material Material mainly for static discharge, best temperature resistance (225°C), best cost/performance ratio

Nickel plated graphite (NIC)

used when a high corrosion protection is required, good shielding properties, inexpensive

Silver plated copper (AGCU)

excellent shielding properties

Silver plated aluminium (AGAL)

very good shielding properties, good corrosion behaviour

Please note: XXXX in the item number describes the possible filling material C, NIC, AGCU and AGAL

Specifications

150 x150

250x300

300x300

0,5

SPL-150x150x0,5-XXXX

SPL-250x300x0,5-XXXX

SPL-300x300x0,5-XXXX

0,8

SPL-150x150x0,8-XXXX

SPL-250x300x0,8-XXXX

SPL-300x300x0,8-XXXX

1,2

SPL-150x150x1,2-XXXX

SPL-250x300x1,2-XXXX

SPL-300x300x1,2-XXXX

1,6

SPL-150x150x1,6-XXXX

SPL-250x300x1,6-XXXX

SPL-300x300x1,6-XXXX

1,8

SPL-150x150x1,8-XXXX

SPL-250x300x1,8-XXXX

SPL-300x300x1,8-XXXX

2,0

SPL-150x150x2,0-XXXX

SPL-250x300x2,0-XXXX

SPL-300x300x2,0-XXXX

2,5

SPL-150x150x2,5-XXXX

SPL-250x300x2,5-XXXX

SPL-300x300x2,5-XXXX

3,0

SPL-150x150x3,0-XXXX

SPL-250x300x3,0-XXXX

SPL-300x300x3,0-XXXX

3,2

SPL-150x150x3,2-XXXX

SPL-250x300x3,2-XXXX

SPL-300x300x3,2-XXXX

Other dimensions on request

Shore hardness (ShoreA)

Material

Item number

Thickness

Carbon (C)

Resistivity max. (Ω-cm)

Temperature max. (°C)

Elasticity min. (%)

spec. weight

Extruded profiles Solid round cords (RV)

100MHz 500MHz 2GHz 10GHz C

60 - 80

2

30

30

20

NA

-60°C to 225°C

120

1,18

NIC

60 ± 5

0,1

101

104

100

107

-55°C to 160°C

110

2 ±0,1

AGCU

60 ± 5

0,005

100

105

101

110

-55°C to 160°C

200-400

3,5 ± 0,1

AGAL

60 ± 5

0,008

105

108

102

110

-55°C to 160°C

110

2 ±0,01

Dia.

Tolerances (mm) Extruded material up to 2 mm

+/- 0,10

2 to 5 mm

+/- 0,15

5 to 9 mm

+/- 0,20

Sheet material Thickness

up to 2 mm

+/- 0,15

> 2 mm

+/- 0,25

Length/width

+/- 0,80

Centre of hole

+/- 0,4

Other dimensions on request

Recommended contact pressure

I.D.

Sheet material and punched parts: • 6-10% of material thickness Extruded profiles: • 10-25% of the cross section dimension respectively of the material thickness Other dimensions on request

Electrically Conductive Elastomers

Diameter in mm

Item number

Diameter in mm

Item number

1,00

SRV-1,00-XXXX

3,00

SRV-3,00-XXXX

1,40

SRV-1,40-XXXX

3,20

SRV-3,20-XXXX

1,60

SRV-1,60-XXXX

3,50

SRV-3,50-XXXX

1,80

SRV-1,80-XXXX

3,80

SRV-3,80-XXXX

2,00

SRV-2,00-XXXX

4,00

SRV-4,00-XXXX

2,40

SRV-2,40-XXXX

4,80

SRV-4,80-XXXX

2,50

SRV-2,50-XXXX

5,50

SRV-5,50-XXXX

2,80

SRV-2,80-XXXX

6,30

SRV-6,30-XXXX

Hollow round cords (RH)

O.D.

26

an acal group company

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Diameter outside in mm

Diameter inside in mm

Item number

2,40

0,80

SRH-2,40x0,80-XXXX

3,20

1,10

SRH-3,20x1,10-XXXX

4,00

1,30

SRH-4,00x1,30-XXXX

4,50

2,00

SRH-4,50x2,00-XXXX

6,00

3,20

SRH-6,00x3,20-XXXX

6,40

3,20

SRH-6,40x3,20-XXXX

7,90

4,80

SRH-7,90x4,80-XXXX

9,00

5,00

SRH-9,00x5,00-XXXX

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Electrically Conductive Elastomers

27

mtc

mtc

®

®

Electrically Conductive Elastomers

an acal group company

Electrically Conductive Elastomers

Constant conductive elastomers

an acal group company

Constant conductive elastomers

Solide D-shape profiles (DV)

U-shape profile (UP) C

Dimension A Dimension B B

A

Item number

Dimension A Dimension B Dimension C Dimension R

Item number

B

1,40

1,63

SDV-1,40x1,63-XXXX

2,54

2,54

0,86

0,84

SUP-2,54x2,54x0,86-XXXX

1,57

1,73

SDV-1,57x1,73-XXXX

3,20

2,79

0,66

1,27

SUP-3,20x2,79x0,66-XXXX

2,39

1,98

SDV-2,39x1,98-XXXX

3,20

5,72

0,51

1,91

SUP-3,20x5,72x0,51-XXXX

1,98

2,26

SDV-1,98x2,26-XXXX

3,96

3,94

1,57

1,19

SUP-3,96x3,94x1,57-XXXX

1,57

2,54

SDV-1,57x2,54-XXXX

4,45

3,96

1,19

1,91

SUP-4,45x3,96x1,19-XXXX

3,81

2,79

SDV-3,81x2,79-XXXX

8,31

5,94

1,57

2,92

SUP-8,31x5,94x1,57-XXXX

3,00

3,96

SDV-3,00x3,96-XXXX

3,96

3,96

SDV-3,96x3,96-XXXX

4,52

4,45

SDV-4,52x4,45-XXXX

A

Other dimensions on request

Other dimensions on request

Rectangular profile (RE) B

1,07

SRE-1,60x1,07-XXXX

2,41

1,57

SRE-2,41x1,57-XXXX

Item number

3,05

1,91

SRE-3,05x1,91-XXXX

1,57

SRE-3,20x1,57-XXXX

A

Dimension A Dimension B Dimension C Dimension R B A

Item number

1,60

Hollow D-shape profile (DH)

Rad.

Dimension A Dimension B

3,96

3,96

1,14

1,98

SDH-3,96x3,96x1,14-XXXX

3,20

4,75

4,72

1,27

2,36

SDH-4,75x4,72x1,27-XXXX

3,96

1,57

SRE-3,96x1,57-XXXX

6,35

6,35

1,65

3,20

SDH-6,35x6,35x1,65-XXXX

6,35

1,57

SRE-6,35x1,57-XXXX

7,92

7,92

1,27

3,96

SDH-7,92x7,92x1,27-XXXX

12,70

1,91

SRE-12,70x1,91-XXXX

SDH-7,92x7,92x1,57-XXXX

12,70

3,20

SRE-12,70x3,20-XXXX

12,70

4,78

SRE-12,70x4,78-XXXX

19,05

1,57

SRE-19,05x1,57-XXXX

22,35

1,57

SRE-22,35x1,57-XXXX

25,40

6,35

SRE-25,40x6,35-XXXX

7,92

7,92

1,57

3,96

Other dimensions on request

Other dimensions on request

Please note: XXXX in the item number describes the possible filling material C, NIC, AGCU and AGAL

28

Electrically Conductive Elastomers

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Electrically Conductive Elastomers

29

mtc

mtc

®

®

an acal group company

Electrically Conductive Elastomers

Electrically Conductive Elastomers

Conductive coated elastomers

Conductive coated elastomers Solid silicone cord

Material specifications

Shore hardness:

Diameter in mm

Item number

Diameter in mm

Item number

1,30

SDB-1,30

3,30

SDB-3,30

1,50

SDB-1,50

3,50

SDB-3,50

55°C to +200°C

1,80

SDB-1,80

3,80

SDB-3,80

± 10 %

2,00

SDB-2,00

4,00

SDB-4,00

± 15 %

2,30

SDB-2,30

4,30

SDB-4,30

2,50

SDB-2,50

4,50

SDB-4,50

2,80

SDB-2,80

4,80

SDB-4,80

3,00

SDB-3,00

Foamed silicone

Solid silicone

similiar to 8-13° Shore A

50-60° Shore A

0,4 g/m³

1,2 - 2,3 g/m³

-55°C to +125°C

Density: Temperature range:

an acal group company

Mechanical tolerances:

± 10 %

up to 5 mm: 5-9 mm:

Dia.

± 20 % Other dimensions on request

Elongation at break:

> 40 %

> 40 %

Compression set:

< 40 %

< 35 %

Coating material:

silver/copper

silver/copper

Volume resistivity:

0,008 Ωxcm

0,008 Ωxcm

Tolerances (mm) 1,0 - 2,7 mm

+/- 0,20

2,8 - 4,9 mm

+/- 0,30

5,0 - 8,5 mm

+/- 0,40

Round cords with silicone foam

Dia.

Diameter in mm

Item number

Diameter in mm

Item number

1,50

SDA-1,50

3,80

SDA-3,80

1,80

SDA-1,80

4,00

SDA-4,00

2,00

SDA-2,00

4,30

SDA-4,30

2,30

SDA-2,30

4,50

2,50

SDA-2,50

2,80

Hollow cord Diameter outside in mm

Diameter inside in mm

Item number

1,30

0,50

SDC-1,30x0,50

1,50

0,50

SDC-1,50x0,50

SDA-4,50

1,60

0,50

SDC-1,60x0,50

4,80

SDA-4,80

1,80

1,00

SDC-1,80x1,00

SDA-2,80

5,00

SDA-5,00

2,10

1,00

SDC-2,10x1,00

3,00

SDA-3,00

5,30

SDA-5,30

2,30

1,00

SDC-2,30x1,00

3,30

SDA-3,30

5,50

SDA-5,50

2,60

1,00

SDC-2,60x1,00

3,50

SDA-3,50

6,00

SDA-6,00

3,00

1,00

SDC-3,00x1,00

3,00

1,50

SDC-3,00x1,50

3,30

1,50

SDC-3,30x1,50

3,60

1,50

SDC-3,60x1,50

4,10

1,50

SDC-4,10x1,50

4,80

2,00

SDC-4,80x2,00

5,30

2,00

SDC-5,30x2,00

O.D. I.D.

Other dimensions on request

Tolerances (mm)

30

1,0 - 2,4 mm

+/- 0,20

2,5 - 4,7 mm

+/- 0,30

4,8 - 8,5 mm

+/- 0,40

Electrically Conductive Elastomers

Other dimensions on request

Tolerances (mm)

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

1,0 - 2,3 mm

+/- 0,20

2,4 - 5,5 mm

+/- 0,30

5,6 - 8,5 mm

+/- 0,40

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Electrically Conductive Elastomers

31

mtc

mtc

®

®

Electrically Conductive Elastomers

an acal group company

Electrically Conductive Elastomers

Conductive coated elastomers

Oriented wires in silicone Oriented wires in silicone are available as sheet- or cord material in solid or foamed silicone. Sizes on request.

Rectangular profile B

A

Dimension A Dimension B

Item number

3,20

1,02

SDD-3,20x1,02

6,35

1,57

SDD-6,35x1,57

9,53

1,57

SDD-9,53x1,57

12,00

0,76

SDD-12,00x0,76

12,70

1,57

SDD-12,70x1,57

You can find detailed information on page 25.

Material specifications: Monel: Wire Ø 0,11 ± 0,01 mm QQ-N-281-B

Other dimensions on request

Aluminium: Wire Ø 0,13 ± 0,01 mm AMS-4182, alloy 5056

Hollow D-shape profile Rad.

Dimension A Dimension B Dimension C Dimension R B

A

an acal group company

Item number

2,50

2,50

0,50

1,20

SDE-2,50x2,50x0,50

2,80

3,20

0,60

1,40

SDE-2,80x3,20x0,60

4,00

4,00

1,10

2,00

SDE-4,00x4,00x1,10

6,40

6,40

1,70

3,20

SDE-6,40x6,40x1,70

7,50

7,90

1,00

3,70

SDE-7,50x7,90x1,00

Other dimensions on request

Solid silicone: ZZ-R-765 Hardness: 30 Shore Temperature range: -57° to + 260°C Foamed silicone: AMS-3195 Temperature range: -62° to + 204°C Colour: grey for silicone blue for fluor silicone

A-shape profile Dimension A Dimension B Dimension C Dimension D A

B

5,00

10,00

1,60

1,60

Item number SDF-5,00-10,00-1,60

C

Other dimensions on request D

32

Electrically Conductive Elastomers

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Electrically Conductive Elastomers

33

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mtc

®

®

an acal group company

Knitted Wire Gaskets

Knitted Wire Gaskets

Knitted wire gaskets consist of metal wires that are knitted and can be formed to several shapes. However, the following shapes have developed to a sort of standard: • round profiles • round core with fin • rectangular profiles • double round core with fin

The elastomer material is mainly neoprene foam, EPDM-foam, PU-foam and silicone-foam, whereat neoprene and EPDM are mostly chosen. A protection against environmental influences, such as dust and circulating air, is given. A protection against water (spraying water etc.) is not possible. If the application requires a resistance against dropping or spraying water then a socalled combi gasket should be chosen. These gaskets consist of a non conductive elastomer with PSA backing and knitted wire gasket that is mounted alongside the edge of the elastomer. The knitted wire can be a full metal mesh gasket as well as a knitted wire over elastomer gasket.

Standard metal wires are: • FCS (tin plated copper clad steel) • monel (alloy of nickel and copper) • stainless steel • aluminium

an acal group company

In some cases it is necessary to use a very soft gasket. This can be realized by knitting just one layer of a very fine metal wire over a PU-foam.

FCS provides very good shielding attenuation also in the magnetic field. Monel provides very good shielding attenuation in combination with a high corrosion resistance. Knitted wire material can also be supplied as flat band material wiht a thickness of approximately 0.5 mm and standard widths from 10 to 300 mm.

As an option a non-conductive PSA can be applied to the gaskets. It should only be seen as a support during the mounting of the gasket. To prevent galvanic corrosion engineers should take notice of the electrochemical potential of the wire in combination to the metal used for the chassis, enclosure etc.

Due to flexible manufacturing processes all requested dimensions can be realized. Dimensions shown just give a picture of what is possible to manufacture. All metal mesh gaskets are normally very hard and recommended for single use only. If the application requires higher gasket elasticity a gasket with an elastomer core should be chosen. Those gaskets consist of an elastomer core that is knitted over with metal wire. Two layers are standard, however, it is also possible to use one layer or more layers.

34

Knitted Wire Gaskets

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Knitted Wire Gaskets

35

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mtc

®

®

an acal group company

Knitted Wire Gaskets

Knitted Wire Gaskets

an acal group company

All metal mesh gaskets

All metal mesh gaskets

Round core

Specifications Monel: Ø 0,114 mm according to DIN 17743117750 Material number: 2.4360

Aluminium: Ø 0,127 mm AMS-4182, alloy 5056

Stainless steel: Ø 0,114 mm according to DIN 17440 Material number: 1.4301 (9% Ni, 18% Cr, 73% Fe)

FCS: Ø 0,114 mm ASTM-B-520

Other dimensions on request

Shielding effectiveness H-field

Item number

Dimension A (in mm)

WRS-1,6-XXX WRS-2,4-XXX WRS-3,2-XXX WRS-4,0-XXX WRS-4,8-XXX WRS-6,4-XXX WRS-8,0-XXX WRS-9,5-XXX WRS-11,1-XXX WRS-12,7-XXX

1,60 2,40 3,20 4,00 4,80 6,4 8,00 9,5 11,10 12,7

P-field

MHz

0,01

0,1

1,0

10,0

MHz

400

1000

10

MO

28

45

64

>104

MO

96

84

46

FCS

47

67

88

>104

FCS

98

77

43

VA

35

43

50

VA

95

80

76

Rectangular profile

B E-field

MHz

0,01

0,1

1,0

10,0

MO

>118

>136

>123

99

FCS

>118

>136

>126

109

119

102

VA

Adhesive tape available

Tolerances (mm) Round and rectangular parts

+/- 0,80

Fin

+/- 1,50

Other dimensions on request

Item number

Dimension A (in mm)

Dimension B (in mm)

WRE-1,6x1,6-XXX WRE-2,4x1,6-XXX WRE-2,4x2,4-XXX WRE-3,2x1,6-XXX WRE-3,2x2,4-XXX WRE-3,2x3,2-XXX WRE-4,8x1,6-XXX WRE-4,8x3,2-XXX WRE-4,8x4,8-XXX WRE-6,4x3,2-XXX WRE-6,4x4,8-XXX WRE-6,4x6,4-XXX WRE-9,5x3,2-XXX WRE-9,5x4,8-XXX WRE-9,5x6,4-XXX WRE-9,5x9,5-XXX

1,60 2,40 2,40 3,20 3,20 3,20 4,80 4,80 4,80 6,40 6,40 6,40 9,50 9,50 9,50 9,50

1,60 1,60 2,40 1,60 2,40 3,20 1,60 3,20 4,80 3,20 4,80 6,40 3,20 4,80 6,40 9,50

Item number

Dimension A (in mm)

Dimension B (in mm)

WFB-10,0x0,5-XXX WFB-25,0x0,5-XXX WFB-50,0x0,5-XXX WFB-100,0x0,5-XXX WFB-150,0x0,5-XXX WFB-200,0x0,5-XXX WFB-300,0x0,5-XXX

10,00 25,00 50,00 100,00 150,00 200,00 300,00

0,50 0,50 0,50 0,50 0,50 0,50 0,50

Knitted flat bands Material code Material Material code

Monel

Stainless steel

Aluminium

FeCuSn

MO

VA

AL

FCS

B

Other dimensions on request

36

Knitted Wire Gaskets

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Knitted Wire Gaskets

37

mtc

mtc

®

®

an acal group company

Knitted Wire Gaskets

Knitted Wire Gaskets

All metal mesh gaskets

All metal mesh gaskets Double round core with fin

B

Adhesive tape available

Other dimensions on request

Item number

Dimension A (in mm)

Dimension B (in mm)

WDS-12,7x2,4-XXX

12,70

2,40

WDS-12,7x3,2-XXX

12,70

3,20

WDS-19,1x2,4-XXX

19,10

2,40

WDS-19,1x3,2-XXX

19,10

3,20

WDS-19,1x4,8-XXX

19,10

4,80

WDS-19,1x6,4-XXX

19,10

6,40

WDS-25,4x2,4-XXX

25,40

2,40

WDS-25,4x3,2-XXX

25,40

3,20

WDS-25,4x4,8-XXX

25,40

4,80

WDS-25,4x6,4-XXX

25,40

6,40

Round core with fin

B

Adhesive tape available

Other dimensions on request

an acal group company

Item number

Dimension A (in mm)

Dimension B (in mm)

WRF-9,5x3,2-XXX

9,50

3,20

WRF-11,9x2,4-XXX

11,90

2,40

WRF-12,7x3,2-XXX

12,70

3,20

WRF-14,3x4,8-XXX

14,30

4,80

WRF-15,1x2,4-XXX

15,10

2,40

WRF-15,9x3,2-XXX

15,90

3,20

WRF-15,9x6,4-XXX

15,90

6,40

WRF-17,5x4,8-XXX

17,50

4,80

WRF-17,5x8,0-XXX

17,50

8,00

WRF-19,1x6,4-XXX

19,10

6,40

WRF-20,7x4,8-XXX

20,70

4,80

WRF-20,7x8,0-XXX

20,70

8,00

WRF-22,2x9,5-XXX

22,20

9,50

WRF-23,9x8,0-XXX

23,90

8,00

WRF-25,4x9,5-XXX

25,40

9,50

WRF-25,4x12,7-XXX

25,40

12,70

Please note: Replace XXX in the item number by the desired metal wires (see material code on page 36). Example how to order: WRF-9,5x3,2-FCS

Specification wire

Specification elastomer

Monel: Ø 0,114 mm according to DIN 17743117750 Material number: 2.4360

Solid silicone: according to ZZ-R-765 Temperature range: -40°C to +200°C

Aluminium: Ø 0,127 mm AMS-4182, alloy 5056

Foamed silicone: according to AMS 3195 Temperature range: -40°C to +200°C

Stainless steel: Ø 0,114 mm according to DIN 17440 Material number: 1.4301 (9% Ni, 18% Cr, 73% Fe)

Foamed neoprene: according to MIL-R-6130 type 11 grade A Temperature range: -31°C to +100°C

FCS : Ø 0,114 mm ASTM-B-520

Foamed EPDM: Temperature range: -40°C to +100°C

Material code wire Material

Monel

Stainless steel

Aluminium

FeCuSn

Material code

MO

VA

AL

FCS

Material code elastomer Material

Foamed neoprene

Solid silicone

Foamed silicone

Foamed EPDM

Material code

NE

SF

SG

EP

Please note: All sizes listed are that of the elastomer core. Allowances must be made for the wire mesh: • •

1 layer: app. + 0,4 mm 2 layers: app. + 0,8 mm

If a PSA is required simply add -1 at the end of the article number.

38

Knitted Wire Gaskets

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Knitted Wire Gaskets

39

mtc

mtc

®

®

an acal group company

Knitted Wire Gaskets

Knitted Wire Mesh

Knitted wire over elastomer

Knitted wire over elastomer Round profile

Tolerances (mm) Wire mesh Elastomer core

+/- 0,80 < 2 mm

+/- 0,50

2 - 10 mm

+/- 0,80

> 10 mm

+/- 1,50

Other dimensions on request

Shielding effectiveness

MHz

0,01

0,1

1,0

10,0

MO

28

45

64

>104

FCS

47

67

88

>104

VA

35

43

50

E-field Other dimensions on request

MHz

0,01

0,1

1,0

10,0

MO

>118

>136

>123

99

FCS

>118

>136

>126

109

119

102

VA

Dimension A (in mm)

WERS-1,6-XXX-XX WERS-2,4-XXX-XX WERS-3,2-XXX-XX WERS-4,8-XXX-XX WERS-6,4-XXX-XX WERS-8-XXX WERS-9,5-XXX WERS-12,7-XXX

1,60 2,40 3,20 4,80 6,4 8,00 9,5 12,7

P-field

MHz

400

1000

10

MO

96

84

46

FCS

98

77

43

VA

95

80

76

Adhesive tape available

Other dimensions on request

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Item number

Dim. outs. (in mm)

Dim. ins. (in mm)

WERH-2,4x1-XXX-XX WERH-3,2x1,5-XXX-XX WERH-4,8x2-XXX-XX WERH-6,4x4-XXX-XX WERH-8x4-XXX-XX WERH-9,5x4,5-XXX-XX WERH-12,7x7-XXX-XX

2,40 3,20 4,80 6,40 8,00 9,50 12,70

1,00 1,50 2,00 4,00 4,00 4,50 7,00

Item number

Dimension A (in mm)

Dimension B (in mm)

WERE-2,4x2,4-XXX-XX WERE-3,2x2,4-XXX-XX WERE-3,2x3,2-XXX-XX WERE-4,8x2,4-XXX-XX WERE-4,8x3,2-XXX-XX WERE-4,8x4,8-XXX-XX WERE-6,4x2,4-XXX-XX WERE-6,4x3,2-XXX-XX WERE-6,4x4,8-XXX-XX WERE-6,4x6,4-XXX-XX WERE-9,5x2,4-XXX-XX WERE-9,5x3,2-XXX-XX WERE-9,5x4,8-XXX-XX WERE-9,5x6,4-XXX-XX WERE-9,5x9,5-XXX-XX WERE-12,7x2,4-XXX-XX WERE-12,7x3,2-XXX-XX WERE-12,7x4,8-XXX-XX WERE-12,7x6,4-XXX-XX WERE-12,7x9,5-XXX-XX WERE-12,7x12,7-XXX-XX

2,40 3,20 3,20 4,80 4,80 4,80 6,40 6,40 6,40 6,40 9,50 9,50 9,50 9,50 9,50 12,70 12,70 12,70 12,70 12,70 12,70

2,40 2,40 3,20 2,40 3,20 4,80 2,40 3,20 4,80 6,40 2,40 3,20 4,80 6,40 9,50 2,40 3,20 4,80 6,40 9,50 12,70

Rectangular profile

B

Knitted Wire Gaskets

Item number

Tubular round profile

H-field

40

an acal group company

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Knitted Wire Mesh

41

mtc

mtc

®

®

an acal group company

Knitted Wire Gaskets

Knitted Wire Gaskets

Knitted wire over elastomer

Combi gaskets Double round core with fin

B

Adhesive tape available

Other dimensions on request

an acal group company

Item number

Dimension A (in mm)

Dimension B (in mm)

WEDS-12,7x2,4-XXX-XX

12,70

2,40

WEDS-12,7x3,2-XXX-XX

12,70

3,20

WEDS-19,1x2,4-XXX-XX

19,10

2,40

WEDS-19,1x3,2-XXX-XX

19,10

3,20

WEDS-19,1x4,8-XXX-XX

19,10

4,80

WEDS-19,1x6,4-XXX-XX

19,10

6,40

WEDS-25,4x2,4-XXX-XX

25,40

2,40

WEDS-25,4x3,2-XXX-XX

25,40

3,20

WEDS-25,4x4,8-XXX-XX

25,40

4,80

WEDS-25,4x6,4-XXX-XX

25,40

6,40

Item number

Dimension A (in mm)

Dimension B (in mm)

WERF-9,5x3,2-XXX-XX

9,50

3,20

WERF-11,9x2,4-XXX-XX

11,90

2,40

WERF-12,7x3,2-XXX-XX

12,70

3,20

WERF-14,3x4,8-XXX-XX

14,30

4,80

WERF-15,1x2,4-XXX-XX

15,10

2,40

WERF-15,9x3,2-XXX-XX

15,90

3,20

WERF-15,9x6,4-XXX-XX

15,90

6,40

WERF-17,5x4,8-XXX-XX

17,50

4,80

WERF-17,5x8,0-XXX-XX

17,50

8,00

WERF-19,1x6,4-XXX-XX

19,10

6,40

WERF-20,7x4,8-XXX-XX

20,70

4,80

WERF-20,7x8,0-XXX-XX

20,70

8,00

WERF-22,2x9,5-XXX-XX

22,20

9,50

WERF-23,9x8,0-XXX-XX

23,90

8,00

WERF-25,4x9,5-XXX-XX

25,40

9,50

WERF-25,4x12,7-XXX-XX

25,40

12,70

Specification wire

Specification elastomer

Monel: Ø 0,114 mm according to DIN 17743117750 Material Number: 2.4360

Solid silicone: according to ZZ-R-765 Temperature range: -40°C to +200°C

Aluminium: Ø 0,127 mm AMS-4182, alloy 5056

Foamed silicone: according to AMS 3195 Temperature range: -40°C to +200°C

Stainless steel: Ø 0,114 mm according to DIN 17440 Material Number: 1.4301 (9% Ni, 18% Cr, 73% Fe)

Foamed neoprene: according to MIL-R-6130 type 11 grade A Temperature range: -31°C to +100°C

FCS: Ø 0,114 mm ASTM-B-520

Foamed EPDM: Temperature range: -40°C to +100°C

Material code wire

Material code elastomer

Round core with fin

B

Adhesive tape available

Other dimensions on request

Material

Monel

Stainless steel

Aluminium

FeCuSn

Material

Foamed neoprene

Solid silicone

Foamed silicone

Foamed EPDM

Material code

MO

VA

AL

FCS

Material code

NE

SF

SG

EP

Item number

Dim. A

Dim. B

Dim. C

Dim. D

KOXX-2,4x6,4x2,4x2,4-XXX KOXX-2,4x9,5x3,2x2,4-XXX KOXX-2,4x12,7x4,8x2,4-XXX KOXX-3,2x6,4x3,2x3,2-XXX KOXX-3,2x9,5x4,8x3,2-XXX KOXX-3,2x12,7x6,4x3,2-XXX KOXX-4,8x6,4x4,8x4,8-XXX KOXX-4,8x9,5x6,4x4,8-XXX KOXX-4,8x12,7x6,4x4,8-XXX KOXX-6,4x6,4x6,4x6,4-XXX KOXX-6,4x9,5x9,5x6,4-XXX KOXX-6,4x12,7x9,5x6,4-XX

2,40 2,40 2,40 3,20 3,20 3,20 4,80 4,80 4,80 6,40 6,40 6,40

6,40 9,50 12,70 6,40 9,50 12,70 6,40 9,50 12,70 6,40 9,50 12,70

2,40 3,20 4,80 3,20 4,80 6,40 4,80 6,40 6,40 6,40 9,50 9,50

2,40 2,40 2,40 3,20 3,20 3,20 4,80 4,80 4,80 6,40 6,40 6,40

B D C

A

Other dimensions on request

Please note: Replace XXX in the item number by the desired metal wires, XX by the desired elastomer (see material code on page 39). Example how to order: WERF-11,9x2,4-FSC-NE Please note: Replace XXX in the item number by the desired metal wires, XX by the desired elastomer (see material code on page 39). Example how to order: KONE-2,4x6,4x2,4x2,4-FCS

If a PSA is required simply add -1 at the end of the article number.

42

Knitted Wire Gaskets

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Knitted Wire Gaskets

43

mtc

mtc

®

®

an acal group company

Conductive Tapes

Conductive Tapes

an acal group company

Copper tapes

* Accdg. to KS A 1107 ** Accdg. to JIS K 7194

Our conductive tapes are supplied as standard with conductive adhesive and a protective cover. They are available in a range of designs. Our customers can choose from the following materials: • copper • tin-plated copper • aluminium • metallized fabric and • metallized fleece

* Accdg. to KS A 1107 ** Accdg. to JIS K 7194

• • • • • •

44

Conductive Tapes

Other widths and lengths available Available with electrically conductive adhesive Punched parts available according to customer‘s drawings Cut to length / punched on roll Tin-plated for corrosion resistance Tin-plated copper- and fleece foils also available with mask

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

rolled copper foil

Thickness:

ca. 40 μ

Thickness (incl. adhesive):

approx. 70 μ

Adhesive tape:

conductive

Adhesive strength:*

900 g/inch

Surface resistivity:**

< 0,5 (typ. 0,035) Ω/†

Volume resistivity:**

< 0,1 (typ. 0,008) Ω/†

Temperature stability:

max. 80° C

Width

Roll length

Item number

10 mm

33 m

RCU10

15 mm

33 m

RCU15

20 mm

33 m

RCU20

25 mm

33 m

RCU25

50 mm

33 m

RCU50

Tin-plated copper tape

Copper foils and tin-plated copper foils can be soldered.

Our conductive tapes provide the following advantages:

Base material:

Other dimensions on request up to a width of 300 mm

Depending on the customer’s needs, the tapes can be supplied in a range of widths and lengths. Stampings are also possible to order. Tin-plated copper and fleece foils can be supplied with mask. The mask acts as a protective cover for the conductive surface for powder coating applications. Before coating, the strip with the mask is positioned and afterwards the mask is removed with the coating on it. After its removal, there is a conductive connection to the base plate and the plate is also protected against corrosion.

Technical data

Technical data Base material:

tin-plated copper foil

Thickness:

approx. 35 μ

Thickness (incl. adhesive):

approx. 65 μ

Adhesive tape:

conductive

Adhesive strength:*

4,5 N/inch

Surface resistivity:**

< 0,5 (typ. 0,035) Ω/†

Volume resistivity:**

< 0,1 (typ. 0,008) Ω/†

Temperature stability:

max. 150° C

Width

Roll length

Item number

6 mm

33 m

RCU+SN6

8 mm

33 m

RCU+SN8

10 mm

33 m

RCU+SN10

12 mm

33 m

RCU+SN12

15 mm

33 m

RCU+SN15

20 mm

33 m

RCU+SN20

25 mm

33 m

RCU+SN25

30 mm

33 m

RCU+SN30

50 mm

33 m

RCU+SN50

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Conductive Tapes

45

mtc

mtc

®

®

an acal group company

Conductive Tapes

Aluminium tapes

* Accdg. to KS A 1107 ** Accdg. to JIS K 7194

Conductive Tapes

Conductive fleece tape

Technical data Base material:

aluminium foil

Thickness:

approx. 40 μ

Thickness (incl. adhesive):

approx. 70 μ

Adhesive tape:

conductive

Adhesive strength:*

900 g/inch

Surface resistivity:**

< 0,5 Ω/†

Volume resistivity:**

< 0,1 Ω/†

Temperature stability:

max. 80° C

Width

Roll length

an acal group company

Mask (optional)

Item number

6 mm

50 m

RAL6

10 mm

50 m

RAL10

15 mm

50 m

RAL15

25 mm

50 m

RAL25

30 mm

50 m

RAL30

50 mm

50 m

RAL50

60 mm

50 m

RAL60

Conductive backside adhesive Conductive fleece

Flexible, high tension fleece material • Metallized with copper and tin with an extremely good conductivity and a high corrosion protection • Further widths and lengths available • The mask serves as protective cover for the conductive surface if powder coating or paint finishing is intended •

Other dimensions on request up to a width of 500 mm

Conductive fabric tapes

* Accdg. to KS A 1107 ** Accdg. to JIS K 7194

Technical data Base material:

conductive fabric

Thickness:

approx. 100 μ

Thickness (incl. adhesive):

approx. 115 μ

Adhesive tape:

conductive

Width

Roll length

Mask

Adhesive

Item number

Adhesive strength:*

1000 g/25 mm

8 mm

33 m

without mask

conductive

RUF8mmSN-roll33m-without mask

Surface resistivity:**

< 0,5 (typ. 0,035) Ω/†

10 mm

33 m

without mask

conductive

RUF10mmSN-roll33m-without mask

Volume resistivity:**

< 0,1 (typ. 0,008) Ω/†

20 mm

33 m

without mask

conductive

RUF20mmSN-roll33m-without mask

Temperature stability:

max. 80° C

38 mm

33 m

without mask

conductive

RUF38mmSN-roll33m-without mask

50 mm

33 m

without mask

conductive

RUF50mmSN-roll33m-without mask

Width

46

Conductive Tapes

Roll length

Item number

10 mm

33 m

RGW 10mm, NI

15 mm

33 m

RGW 15mm, NI

20 mm

33 m

RGW 20mm, NI

25 mm

33 m

RGW 25mm, NI

50 mm

33 m

RGW 50mm, NI

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

6 mm

33 m

4 mm

conductive

RUF6mmSN-roll33m-with mask 4mm

10 mm

33 m

8 mm

conductive

RUF10mmSN-roll33m-with mask 8mm

20 mm

33 m

16 mm

conductive

RUF20mmSN-roll33m-with mask 16mm

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Conductive Tapes

47

mtc

mtc

®

®

an acal group company

Shielded Windows

Shielded Windows

an acal group company

Fully laminated mesh wire Two substrates and an electrically conductive metal mesh are laminated together. The mesh overlaps the edge and can be connected directly to the chassis or it also can be done in combination with an electrically conductive gasket.

Selection of the base material: glass (float-, heat treated- and chemical toughened glass) • acrylic glass • polycarbonate glass •

Cut outs in enclosures for display systems are quite difficult to shield. Therefore the industry offers so called EMC- or shielded windows. We offer three different types of transparent shielded windows: • fully laminated mesh windows with flying mesh all around • die casted plastic windows with embedded mesh • glass- or plastic window with electrically conductive coating (ITO = Indium Tin Oxide) Main applications for shielded windows are display systems like LCD-, LED-, plasma displays, monitors and information systems. As such windows are always manufactured according to customer specifications, it is suggested to select as follows:

The following combinations are possible: • glass/mesh/glass • glass/mesh/plastic • plastic/mesh/plastic The very best shielding attenuation can be reached with fully laminated windows. Glass is scratch resistant and plastic is break-proof. Before the lamination of the mesh the orientation of the mesh should be determined. In some applications a lamination at 90° can cause interferences with the display (so called Moire effect). Please refer to the following table for the type of electrically conductive fabric.

1. Selection of the base material (glass or plastic) 2. Selection of the colour of the window (transparent, green, red, blue etc.) 3. Definition of the size and the thickness 4. Construction of the window (butt edge or step construction) 5. Definition of the requested shielding attenuation 6. Definition of the anti-reflection requested (Multi-layer coating or chemical etching) 7. Selection of the gasket type to be used for connecting the window to the chassis

Laminated window

Die casted window

ITO coated glass

ITO coated plastic

++

+

+

+

Transmission

+

+

++

++

Scratch resistance

++

--

++

-

-

++

-

++

++

+

++

++

-

++

-

++

++

+

-

-

Shielding effectiveness

Break resistance

48

++ = very good + = good

Variations of antireflection

-- = very bad - = bad

Methods of contacting

Shielded Windows

Weight

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

To avoid reflections and to improve the contrast, the fabrics are generally blackened. This process does not modify the electrical conductivity of the fabric. The aperture size of the mesh (opi = openings per inch) affects the transparency of the window. If there is a high-resolution graphic used in the application, the use of a fabric is not recommended. In this case an electrically conductive metallized substrate should be used.

Variaty of meshes with information about shielding effectiveness (in dB) Blackened mesh

O.P.I.

Wire-Ø in mm

1 MHz

10 MHz

100 MHz

400 MHz

1 GHz

Transm. %

Dimension of sheet in mm

Copper

100

0,05

107

111

85

70

58

64

2000 x 1000

Stainless steel

50

0,025

100

100

75

60

50

90

1000 x 1000

Stainless steel*

100

0,025

128

112

92

80

86

81

700 x 700

* silver plated and blackened

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Shielded Windows

49

mtc

mtc

®

®

an acal group company

Shielded Windows

Shielded Windows

Antireflection

Die casted plastic window

To prevent unwanted reflection of light it is suggested to add an antireflection coating to the substrate.

Contrary to the manufacturing process of fully laminated substrates in this version the mesh is mounted in a mould. The mould will then be filled with liquid plastic.

Possibilities with mineral glass: Multi-layer coating according to MIL SPEC 675 B (less than 0.6% rest of reflection) • Single-layer coating according to DIN 58197 (less than 1.5% rest of reflection) • Chemical etching: 5% anti reflection (called GW 80) 9% anti reflection (called GW 100) 3% anti reflection (called GW 120)

The maximum size of the sheet is 1150 x 850 mm. The range of temperature for cast glass is - 40 ° to + 70 ° C.



Possibilities with plastic: • Multi-layer coating according to MIL SPEC 675 B (less than 0.6% rest of reflection) • Single-layer coating according to DIN 58197 (less than 1.5% rest of reflection) • Chemical etching (very diffuse) • Anti-scratch, anti-reflection coating by spraying

an acal group company

The phenomenon of the so-called Moire effect applies here as well. It can be solved by mounting the mesh not in an angle of 90° but i.e. in an angle of 15°, 30° or 45°. The electrically conductive mesh does not overlap the edge at this product. The single wires on the edge of the window serve as contact points. To get a contact from the edge to the surface of the window, silver busbar is applied. The contact to the cabinet or the display frame is implemented by a conductive gasket. Standard material thicknesses are: 1,5 – 2,0 – 2,5 – 3,0 and 4,0 mm Tolerance of the material thickness: ± 0,2 mm

Construction of the window We differentiate two types of construction: silver busbar



Butt edge construction In this case a window with given outside dimension will be cutted out and silver busbar will be applied from the edge to one side of the window (on request silver busbar can be applied to both sides of the window).



Step edge construction In this case the first step is to cut out the outside dimension of the window. Then the step will be machined and a silver busbar will be applied from the edge to the surface of the step.

fabric

silver busbar

fabric

50

Shielded Windows

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Shielded Windows

51

mtc

mtc

®

®

an acal group company

Shielded Windows

Shielded Windows

Two types of meshes are available:

ITO coated windows

Plain stainless steel Ø of wire: 0,025 mm 100 opi (openings per inch)

Blackened stainless steel Ø of wire: 0,025 mm 100 opi (openings per inch)

Antireflection: • Multi-layer coating according to MIL SPEC 675 B (less than 0.6% rest of reflection) • Anti scratch-, anti-reflection coating by spraying • Diffusion influenceable by thickness of the coating

Description

Reflection in %

A1

64 - 65 %

A2

61 - 62 %

A3

58 - 59 %

A4

55 - 56 %

A5

49 - 50 %

an acal group company

ITO (Indium Tin Oxide) coatings can be applied on glass as well as on plastic. With plastic ITO is applied under vacuum at lower temperature. Surface conductivities up to < 10 Ohm-square can be reached. With glass a higher temperature can be used and therefore surface resistance can be reduced to < 2,5 Ohm-square. Main applications are: • EMI/RFI shielding • ESD (protection against electro static discharge) • heated optical filters for displays • active components for touch-screens Light transmission, absorption and reflection are determined by the properties and the colour of the base material. The thickness of the coating is choosen in relation to the wave length in the application to guarantee the best light transmission. Generally they are between 525 und 600 nm. Typical transmission of a 20 Ohm-square coating is 84 %. Silver busbar will be used to create a contact area from the coating to the surface of the substrate. Antireflection possibilities with mineral glass: • Multi-layer coating according to MIL SPEC 675 B (less than 0.6% rest of reflection) • Single-layer coating according to DIN 58197 (less than 1.5% rest of reflection) • Chemical etching: 5% anti reflection (called GW 80) 9% anti reflection (called GW 100) 13% anti reflection (called GW 120) Antireflection possibilities with plastic substrates: • Multi-layer coating according to MIL SPEC 675 B (less than 0.6% rest of reflection) • Single-layer coating according to DIN 58197 (less than 1.5% rest of reflection) • Chemical etching (very diffuse) • Anti-scratch-, anti-reflection coating by spraying Due to the additional „index match coating“, a transmission up to 99% can be achieved.

52

Shielded Windows

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Shielded Windows

53

mtc

mtc

®

®

an acal group company

Honeycomb Vent Panels

Honeycomb Vent Panels

Aluminium honeycomb air ventilation panels consist of an aluminium honeycomb foil held in a rigid extruded aluminium mounting frame. The foil, formed and laminated into a series of honeycomb cells that are glued and perforated or laser welded at the join, ensures a conductive path at each join.

Availability There is no standard at honeycomb vent panels. Customers can choose from a variety of frame types and mounting methods.

Although the foil is conductive in all directions, two pieces of honeycomb polarised at 90º to each other are recommended to enhance EMI performance. Shielding is achieved by using waveguide design principles (honeycomb length four times cell diameter). The frame can be supplied with an integrated or separate EMI/RFI gasket and can be treated with a variety of finishes to provide corrosion protection or improve conductivity. Applications Ventilation panels are designed for use in electronic enclosures where good air flow is required for cooling and ventilation but where EMC compliance must be ensured.

an acal group company

Honeycomb can be supplied in a number of configurations to suit different EMI/RFI shielding performance requirements. Standard perforated honeycomb is available with 30˚, 45˚, 60˚ and 90˚ angles. Removable dust filters and integral insect screens can be provided. Vent panel material Aluminium 5052; thickness of the foil 0.04 mm Thickness of honeycomb sheets 3.20 mm 6.35 mm 12.70 mm Diameter of the cell 1.60 mm 3.20 mm

Typical applications are: • electronic enclosures • air conditioning units • fan housings • EMC racks • communication shelters

54

Honeycomb Vent Panels

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Honeycomb Vent Panels

55

mtc

mtc

®

®

an acal group company

Honeycomb Vent Panels

Honeycomb Vent Panels

an acal group company

U-shape vent panel

Van Filters

Frame material: Aluminium 6063-T6

Low cost solution to shield standard fans Aluminium honeycomb material in thickness of 6.35 mm and a cell diameter of 3.2 mm is mounted backwards into a UL94-V0 registered plastic frame. A conductive gasket (normally a fabric over foam gasket) is mounted at the edge of the honeycomb material. This gasket guarantees an excellent contact between the fan filter and the chassis of the standard fan.

Type UP1

Type UP2

Type UP3 4,8(Typ,)

6,4(Typ,)

15,9 EMV / EMC Dichtung /gasket

9,5(Typ,)

Doppelwabe

15,9

12,7

EMV / EMC Dichtung/gasket

Doppelwabe

15,9

12,7

9,5

6,4

Fan filters have four counter sunk drillings for easy installation of the fan filter to the standard fan.

Dualcell

Dualcell

EMV / EMC Dichtung /gasket

Applications EMC protection of standard fans

9,5

12,7

Vent panel material Aluminium 5052; thickness of the foil 0.04 mm

Flange profil Thickness of honeycomb sheets 6.35 mm

Frame material: Aluminium 6063-T6 19

Type FP1

9,5

17,5

Type FP2

12,7

EMV-Dichtung optional

Diameter of the cell 3.2 mm

9,5

8

EMI gasket on request

EMV/EMC Dichtung/gasket

Doppelwabe

Doppelwabe

12,7

15,9

12,7

15,9

Dualcell

Dualcell

Frame material Plastic frame made of UL94-V0 registered ABS

4,7

4,7

27

28,5

Shielding effectiveness Construction of honeycomb panel Field

200 KHz H

100 MHz E

500 MHz P

2 GHz P

10 GHz P

Single honeycomb (3,2 x 6,35 mm)

39

80

55

52

61

Double honeycomb (2x 3,2 x 3,2 mm)

66

105

81

85

85

Double honeycomb (2x 3,2 x 6,35)

71

105

93

94

82

Single honeycomb (1,6 x 6,35 mm)

65

105

50

60

72

Item number

Dimension A

Dimension B

Dimension C

LF80-85,3x85,3x10

71,5 mm

85,3 mm

10,0 mm

LF92-85x85x10

82,5 mm

85,0 mm

10,0 mm

LF120-125x125x10

104,8 mm

125,0 mm

10,0 mm

Item number As honeycomb vent panels are generally manufactured according to customer drawings no standard item numbers are available for these products. At request we can provide a sketch.

56

Honeycomb Vent Panels

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Honeycomb Vent Panels

57

mtc an acal group company

mtc

®

®

Contact Springs

Contact Springs

Contact strips are used to close and shield gaps between two surfaces. For optimum shielding performance, the contact strip should be able to close the minimal and maximal gap.

Please note: Contact strips can be cut to length on customer request. A cut can only be done in the gap between the fingers. Due to manufacturing tolerances it is recommended to state the number of fingers rather than a given length.

Contact springs are made of copper-beryllium (CuBe) or stainless steel. Copperberyllium is a material that offers excellent spring characteristics in combination with a high material strength. Further advantages are corrosion resistance and self cleaning of contacts by opening and closing. Copper-beryllium is resistant against air, ozone, solvent, UV light and even against nuclear radiation. It can be used over a wide temperature range and shows excellent thermal and electric conductivity. In comparison to other EMI/RFI gaskets, contact strips are lighter and require less closing force. They are also inflammable and free from outgassing. The wide profile range in combination with several mounting methods creates an universal shielding gasket. The easiest mounting methods are clip-on and the type using a double sided pressure sensitive adhesive tape. Soldering or spot welding ensure very good grounding and contact. Generally the electrochemical reaction should be considered to avoid galvanic corrosion. In many cases it is recommended to use special surface treatment (i.e. tin plating).

an acal group company

Our standard program already offers a huge variety of contact strips. Of course we can also supply customized or modified standard contact strips. Based on a drawing or sketch and a description about the installation situation we quote a matching contact spring. Surface material: blank ...................................... BL gold plated ............................ AU silver plated ...........................AG tin matt .................................. SN tin bright ............................. BSN nickel matt .............................. NI nickel bright ..........................BNI clear chromate zinc plating ... ZN

As standard contact strips are supplied in bright clean surface (copper). On request a surface finish like tin plating, zinc plating, nickel plating, silver plating, gold plating etc. can be applied. When using the correct compression force the contacts will not be damaged and thereby maintain their excellent spring characteristic.

Our contact springs offer the following advantages: Different surfaces available (e. g. blank, gold plated, silver plated, nickel plated, tin plated, zinc plated) • Custom length available •

Other dimensions on request

58

Contact Springs

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Contact Springs

59

mtc

mtc

®

®

Contact Springs

an acal group company

Contact Springs

an acal group company

Stick-on Contact springs with adhesive tape

FCB

A

B

C

D

E

T

L

FCB-301 FCB-302 FCB-303 FCB-304 FCB-305 FCB-351

8,80 9,40 15,20 19,80 27,90 9,40

2,80 3,30 5,70 8,10 10,40 3,30

4,30 5,70 8,70 8,70 11,72 6,35

0,50 0,60 0,80 0,10 1,00 0,62

5,30 5,30 7,20 11,20 20,40 5,33

0,05 0,05 0,08/0,05 0,10 0,10 0,05

408 405,8/409 608 455 455 any

FCB

A

B

C

D

T

L

FCB-311 FCB-312 FCB-313 FCB-314

8,10 9,40 15,20 15,20

2,50 3,30 5,60 5,60

4,30 5,70 3,90 8,70

0,50 0,60 0,80 0,80

0,09 0,09 0,09 0,09

408 406 455 456

FCB

A

B

C

D

E

T

L

FCB-341

8,10

2,80

4,70

0,46

5,30

0,05

any

FCB-342

15,20

5,60

9,50

0,80

7,10

0,08

any

60

Contact Springs – Stick-on

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

FCB

A

B

C

D

E

T

L

FCB-361 FCB-362 FCB-822

15,21 15,20 11,40

3,09 3,70 2,00

3,18 3,18 3,18

0,64 0,64 2,54

8,30 8,30

0,08 0,08 0,06

any any 406

FCB

A

B

C

D

E

T

L

FCB-371

25,90

10,10

12,72

1,00

20,40

0,08

any

FCB

A

B

C

D

E

T

L

FCB-381

12,70

3,30

6,50

0,50

8,72

0,08

any

E

T

L

12,70

0,08 0,08 0,09 0,13 0,18 0,10

406,40 406 609 608 304 409

FCB

A

B

C

D

FCB-401 FCB-402 FCB-403 FCB-404 FCB-405 FCB-423

7,10 9,00 14,50 19,30 29,70 15,20

2,80 4,40 5,60 6,40 12,30 5,80

4,32 5,79 8,72 8,51 11,68 9,53

0,46 0,56 0,56 1,02 1,02 0,81

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Contact Springs – Stick-on

61

mtc

mtc

®

®

Contact Springs

an acal group company

Contact Springs

an acal group company

Clip-on Contact springs to clip on

FCB

A

B

C

D

T

L

FCB-411 FCB-412 FCB-413 FCB-414

6,40 9,70 13,00 19,30

2,40 3,20 3,80 5,80

4,32 4,32 5,79 8,72

0,46 0,46 0,56 0,81

0,06 0,07 0,08 0,10

406 406 406 608

FCB

A

B

C

D

E

T

L

FCB-421 FCB-412 FCB-857

7,10 9,40 9,70

2,80 3,60 3,60

4,78 6,35 5,79

0,46 0,56 0,56

5,80 7,90

0,08 0,08 0,08

any any 406

FCB

A

B

C

D

E

T

L

FCB-431 FCB-432 FCB-441

13,00 19,30 20,00

3,60 5,80 7,00

6,35 9,53 9,40

0,56 0,81 1,00

3,30 3,38

0,08 0,10 0,08

any any any

62

Contact Springs – Stick-on

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

FCB

A

B

C

D

E

T

L

FCB-101

6,70

1,60

5,50

0,82

0,80

0,15

409

FCB

A

B

C

D

E

T

L

FCB-111 FCB-112 FCB-113 FCB-121 FCB-122 FCB-123 FCB-131 FCB-151 FCB-152 FCB-153 FCB-176

8,00 8,00 8,00 10,80 10,80 10,80 11,40 14,65 13,95 14,10 7,80

2,90 2,90 2,90 3,50 3,50 3,50 2,50 4,20 4,20 4,20 3,30

3,60 3,60 3,60 3,60 3,60 3,60 3,60 3,60 3,60 3,60 4,62

1,20 1,20 1,20 1,20 1,20 1,20 1,20 1,20 1,20 1,20 1,18

0,80 1,00 1,50 0,80 1,00 1,50 1,75 0,80 1,00 1,50

0,127 0,127 0,127 0,127 0,127 0,127 0,08 0,127 0,127 0,127 0,10

407 407 407 407 407 407 407 407 407 407 406

FCB

A

B

C

D

E

T

L

FCB-161

6,33

1,45

13,84

1,14

6,05

0,10

406

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Contact Springs – Clip-on

63

mtc

mtc

®

®

Contact Springs

an acal group company

Contact Springs

FCB

A

B

C

D

E

T

L

FCB-166

6,40

1,80

5,10

0,76

5,40

0,08

any

FCB

A

B

C

D

E

T

L

FCB-201

9,50

5,20

5,32

1,04

1,50

0,127

406

FCB

A

B

C

D

E

T

L

FCB-211 FCB-212

8,10 8,10

6,50 6,50

3,20 8,00

1,55 1,55

2,00 2,00

0,127 0,127

405 405

FCB

A

B

C

D

E

T

L

FCB-221 FCB-222 FCB-231

10,70 10,70 16,25

3,00 3,00 5,40

5,70 5,70 8,70

0,60 0,60 0,80

1,25 1,50 1,50

0,09 0,05 0,09

406 406 457

64

Contact Springs – Clip-on

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

an acal group company

FCB

A

C

D

E

T

L

FCB-251

28,00

8,50

1,00

2,00

0,13

494

FCB

A

B

C

D

T

L

FCB-601

13,82

6,35

6,35

0,76

0,13

any

FCB

A

B

C

D

E

T

L

FCB-171

6,90

2,80

1,91

0,64

5,60

0,15

any

FCB

A

B

C

D

E

T

L

FCB-181

6,20

3,00

6,32

0,72

4,70

0,10

any

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Contact Springs – Clip-on

65

mtc

mtc

®

®

Contact Springs

an acal group company

Contact Springs

FCB

A

B

C

D

E

T

L

FCB-186

8,50

3,50

4,66

1,20

5,00

0,10

any

FCB

A

B

C

D

E

T

L

FCB-187

12,05

3,90

4,75

1,19

5,00

0,10

any

FCB

A

B

C

D

E

T

L

FCB-581

5,33

1,78

4,19

0,38

1,78

0,08

any

FCB

A

B

C

D

T

L

FCB-531

3,80

1,00

2,00

0,40

0,076

406

FCB-532

3,80

1,50

2,00

0,40

0,076

406

FCB-533 FCB-534 FCB-535 FCB-536

4,10 4,10 5,80 5,80

1,00 1,50 1,00 1,50

2,00 2,00 2,00 2,00

0,40 0,40 0,40 0,40

0,076 0,076 0,076 0,076

406 406 406 406

66

Contact Springs – Clip-on

an acal group company

FCB

A

B

C

D

E

T

L

FCB-291

7,49

6,24

29,20

26,30

4,44

0,13

any

FCB

A

B

C

D

T

L

FCB-296

4,64

1,62

7,62

0,51

0,080

any

FCB

A

B

C

D

E

T

L

FCB-602

7,75

0,25

13,84

1,14

2,03

0,10

any

FCB

A

B

C

D

L

FCB-603

4,70

2,60

3,00

1,00

239

FCB

A

C

D

E

L

FCB-818

27,18

9,53

1,02

1,65

406

available with lances available with lances

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Contact Springs – Clip-on

67

mtc

mtc

®

®

Contact Springs

an acal group company

Contact Springs

an acal group company

Special Mounting Contact springs to screw, to solder and to clinch

FCB

A

B

C

D

T

L

FCB-821

11,40

2,00

3,18

0,64

0,07

406

FCB FCB-261

A 9,70

B 8,30

C 6,35

FCB

A

B

C

FCB-843

9,09

4,42

4,32

D 1,02

FCB

A

D

T

L

FCB-863

9,07

8,00

0,15

25

68

Contact Springs – Clip-on

E 1,60

T 0,18

FCB

A

B

C

D

T

L

FCB-391

5,80

5,10

3,40

1,02

0,25

any

L

FCB

A

B

C

D

E

T

L

any

FCB-801 FCB-802 FCB-803 FCB-819 FCB-832

27,70 41,40 41,40 27,70 42,27

6,40 10,40 10,40 6,40 11,50

9,53 12,70 12,70 9,53 11,50

1,02 1,02 1,02 1,02 1,02

6,00 8,00

0,08 0,18

0,10

any any 406 406 406

FCB

A

B

C

D

E

T

L

FCB-811 FCB-812 FCB-815 FCB-816 FCB-823 FCB-824 FCB-847 FCB-868

6,98 29,42 11,00 6,70 2,80 10,75 11,23

20,93 28,70 9,40 18,69 7,10 28,70 9,40 9,40

8,51 11,68 5,80 8,51 4,78 12,70 5,79 5,79

1,00 1,02 0,60

7,60 19,05

0,08 0,18 0,08 0,127 0,08 0,18 0,08 0,08

any 406 406 406 406 406 406 any

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

0,46 1,02 0,56 0,56

8,70 5,70 19,05

FCB

A

B

C

D

L

FCB-835 FCB-856

24,79 15,10

14,60 6,60

10,50 8,95

1,50

406 8,95

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Contact Springs – Special Mounting

69

mtc

mtc

®

®

Kontaktfedern

an acal group company

Contact Springs

an acal group company

Snap-in Contact springs to slide on (two legs)

FCB

A

B

C

D

T

FCB-721

20,30

8,10

9,52

0,81

0,08

FCB-748 FCB-871

15,24 11,00

5,59 3,88

6,35 5,30

0,81 0,70

0,13 0,07

L

A

B

C

D

E

T

L

FCB-732 FCB-736 FCB-739 FCB-761 FCB-762 FCB-763 FCB-771 FCB-781 FCB-827 FCB-828

7,60 8,13 9,40 7,87 8,90 8,90 8,25 5,00 15,24 9,40

3,30 2,79 3,30 3,05 2,80 3,20 2,57 2,00 5,59 3,60

4,75 4,75 6,35 6,35 4,75 4,75 4,75 3,20 6,35 4,50

0,43 0,46 0,63 0,50 0,46 0,46 0,46 0,50 0,81 0,70

2,10 2,16 2,16 2,28 3,40 3,20 2,16 1,60 3,56

0,08 0,08 0,08 0,08 0,08 0,08 0,05 0,08 0,13

any any any any any any any any 406 406

Contact Springs – Snap-in

A

B

C

D

E

T

L

8,13 9,40 9,40 15,24

2,80 3,30 3,60 5,59

4,75 4,76 5,20 7,16

0,46 0,45 0,70 0,81

4,10

0,08 0,08 0,08 0,08

any any any any

8,24

0,9 (one finger) any any

FCB

70

FCB FCB-791 FCB-792 FCB-867 FCB-870

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

FCB

A

B

C

D

T

L

FCB-846

4,70

1,65

6,50

6,03

0,06

138,06

D

B

C

A

L

FCB

A

B

C

D

L

FCB-858

14,00

7,50

6,50

0,85

35,90

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Contact Springs – Snap-in

71

mtc

mtc

®

®

Contact Springs

an acal group company

Contact Springs

an acal group company

Twisted contact

FCB

A

B

C

D

T

L

FCB-504 FCB-571

8,64 5,90

1,90 0,80

3,80 2,41

0,39 0,38

0,080 0,080

any any

FCB

A

B

C

D

E

T

L

FCB-505 FCB-524

4,80 3,60

1,78 0,80

3,81 2,03

0,38 0,38

3,80 2,00

0,080 0,080

500 406

FCB

A

B

C

D

E

T

L

FCB-506

4,63

1,80

3,81

0,38

4,00

0,080

406

72

Contact Springs – Twisted contact

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

FCB

A

B

C

D

T

L

FCB-510

12,70

1,80

3,53

0,66

0,080

endless

FCB

A

B

C

D

E

T

L

FCB-511 FCB-512 FCB-513 FCB-514 FCB-515 FCB-516 FCB-531 FCB-532 FCB-533 FCB-534 FCB-535 FCB-536

4,80 4,80 4,80 6,40 6,40 6,40 3,80 3,80 4,10 4,10 5,80 5,50

1,78 1,78 1,78 1,78 1,78 1,78 0,80 0,80 0,80 0,80 0,80 1,78

3,80 3,80 3,80 3,80 3,80 3,80 2,00 2,00 2,00 2,00 2,00 3,80

0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,38

1,00 1,50 2,00 1,00 1,50 2,00 3,00 2,50 4,00 3,50 4,00 1,50

0,076 0,076 0,076 0,076 0,076 0,076 0,076 0,076 0,076 0,076 0,076 0,080

406 406 406 406 406 406 406 406 406 406 406 406

available with lances available with lances

FCB

A

B

C

D

E

T

L

FCB-582

3,80

1,78

2,41

0,38

0,76

0,08

192

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Contact Springs – Twisted contact

73

mtc

mtc

®

®

an acal group company

SMD Contact Springs

SMD Contact Springs

Our SMD contact springs can be supplied in a very wide range of dimensions and shapes. Our standard range includes a large number of different spring types in heights from 1.5 mm to 13 mm.

Typical applications of SMD contact springs SMD springs are ideal for the automatic assembly of printed circuit boards. They are supplied in bulk form or in belts which means that the SMD contact springs are perfect for mass production using standard assembly units.

Do you require a different design or a different size than those in our standard range? Depending on your requirements and your installation situation we can also supply customized SMD springs at low tooling costs and part prices. Our technical personnel will be delighted to help you if you have any questions or require advice in the design and development support phase. We can provide gratis drawings of our SMD contact springs in STEP or IGES format. Characteristics and features The standard base material used for our SMD contact springs is copper-beryllium (CuBe). However, we can also use other materials such as stainless steel, titanium copper or phosphorus bronze. Copper-beryllium is easy to work and resistant to corrosion and abrasion. Even high temperatures and temperature fluctuations or high mechanical stresses have no influence on its excellent connection properties. In addition, CuBe is extraordinarily elastic and can withstand a great deal more bending than a steel spring, for example. Normally our SMD springs are gold-plated since, with the exception of “royal water” (a mixture of hydrochloric acid and nitric acid), acids are not aggressive towards gold and therefore gold provides excellent corrosion protection. In addition the gold-plated surface is ideal for soldering. Of course, other finishes (for example tin or nickel) can be ordered, too.

an acal group company

SMD contact springs are exclusively soldered on printed circuit boards. They are particularly useful for the following: • to make contact between the PCB’s earth and the housing, • to make a low Ohm HF connection between the earthing points of two PCBs positioned one on top of the other, • to earth cooling units on a high frequency basis, • to connect signal and power supply cables between two PCBs positioned one on top of the other, • to connect the PCB and elements which are not on the PCB (for example an embedded antenna) or to create external connections.

Please note: Replace XX in the item number by the desired surface plating. Standardly, SMD springs are gold-plated. Other platings are possible: gold-plated ....... AU tin-plated .......... SN zinc-plated........ ZN

SMD contact springs are fail-safe and very resistant. They also have an almost unlimited service life.

74

SMD Contact Springs

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

SMD Contact Springs

75

mtc

mtc

®

®

SMD Contact Springs

an acal group company

SMD Contact Springs

Type 1

Type 4

B

H

A

an acal group company

Item number

H

A

B

FCB-01CG2545035B-XX-SMD

3,50

4,50

2,50

FCB-01CG2545036B-XX-SMD

3,60

4,50

2,50

FCB-01CG2030040B-XX-SMD

4,00

3,00

FCB-01CG2548045B-XX-SMD

4,50

FCB-01CG2045048B-XX-SMD

4,80

B

Item number

H

A

B

FCB-04CG2543035B-XX-SMD

3,50

4,30

2,50

FCB-047G2540050B-XX-SMD

5,00

4,00

2,50

2,00

FCB-04CG2543050B-XX-SMD

5,00

4,30

2,50

4,80

2,50

FCB-04CG2040053B-XX-SMD

5,30

4,00

2,00

4,50

2,00

H

A

FCB-044G2540054B-XX-SMD

5,40

4,00

2,50

FCB-04CG2060060B-XX-SMD

6,00

6,00

2,00

Item number

H

A

B

FCB-05CG2035035B-XX-SMD

3,50

3,50

2,00

FCB-05CG2530040B-XX-SMD

4,00

3,00

2,50

FCB-05CG2540050B-XX-SMD

5,00

4,00

2,50

FCB-05CG2047057B-XX-SMD

5,70

4,70

2,00

Other dimensions on request Other dimensions on request

Type 2 Type 5

B

H

Item number

H

A

B

FCB-02CG1527015B-XX-SMD

1,50

2,70

1,50

FCB-02CG2038020B-XX-SMD

2,00

3,80

2,00

B

A

H

Other dimensions on request

Type 3

Other dimensions on request

A

B H

A

Item number

H

A

B

FCB-03CG1532015B-XX-SMD

1,50

3,20

1,50

FCB-03CG2032015B-XX-SMD

1,50

3,20

2,00

FCB-03CG1527020T-XX-SMD*

2,00

2,70

1,50

Item number

H

A

B

FCB-03CG2040021B-XX-SMD

2,10

4,00

2,00

FCB-063G2548070B-XX-SMD

7,00

4,80

2,50

FCB-03CG2032035B-XX-SMD

3,50

3,20

2,00

FCB-063G2570090B-XX-SMD

9,00

7,00

2,50

FCB-03019-XX-SMD

3,60

5,00

2,50

FCB-063G3060100B-XX-SMD

10,00

6,00

3,00

FCB-03025-XX-SMD

4,00

3,00

2,00

FCB-03023-XX-SMD

4,29

4,10

2,50

Item number

H

A

B

FCB-07004-XX-SMD

1,95

4,00

2,20

FCB-07CG2240022B2B-XX-SMD

2,20

4,00

2,20

FCB-03017-XX-SMD

4,50

4,95

2,00

FCB-03CG2562048B-XX-SMD

4,80

6,20

2,50

FCB-03CG2040055B-XX-SMD

5,50

4,00

2,00

FCB-03008-XX-SMD

5,50

7,00

2,50

Type 6

H

Other dimensions on request B A

Type 7 B

* standard finish: titanium copper

H

Other dimensions on request

A Other dimensions on request

76

SMD Contact Springs

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

SMD Contact Springs

77

mtc

mtc

®

®

SMD Contact Springs

an acal group company

SMD Contact Springs

Type 8 B

Type 12 Item number

H

A

B

FCB-085G2030025B-XX-SMD

2,50

3,00

2,00

H

H

A

Other dimensions on request

A

an acal group company

Item number

H

A

B

FCB-12ZG1327022B-XX-SMD

2,20

2,70

1,30

FCB-12ZG2027022B-XX-SMD

2,20

2,70

2,00

FCB-12ZG1835025B-XX-SMD

2,50

3,50

1,80

Item number

H

A

B

FCB-13ZG1237032B-XX-SMD

3,20

3,70

1,20

Item number

H

A

B

FCB-14XG2535040B-XX-SMD

4,00

3,50

2,50

Item number

H

A

B

FCB-158G2040037B-XX-SMD

3,70

4,00

2,00

FCB-158G2045045B-XX-SMD

4,50

4,50

2,00

FCB-158G2570062B-XX-SMD

6,20

7,00

2,50

FCB-158G2570075B-XX-SMD

7,50

7,00

2,50

FCB-158G2570090B-XX-SMD

9,00

7,00

2,50

FCB-158G2570100B-XX-SMD

10,00

7,00

2,50

FCB-158G2590130B-XX-SMD

13,00

9,00

2,50

B Other dimensions on request

Type 9 Item number

H

A

B

FCB-09CG2058050B-XX-SMD

5,00

5,80

2,00

Type 13

H

B H

Other dimensions on request

A A

B

Type 10

H

Other dimensions on request

Item number

H

A

B

FCB-10CG2545048B-XX-SMD

4,80

4,50

2,50

FCB-10CG2540055B-XX-SMD

5,50

4,00

2,50

FCB-10CG2540060B-XX-SMD

6,00

4,00

2,50

Type 14 B

A B

H

Other dimensions on request

Other dimensions on request

Type 11

A

B

H

Item number

H

A

B

FCB-11SG2030031B-XX-SMD

3,10

3,00

2,00

FCB-11SG2030036B-XX-SMD

3,60

3,00

2,00

Type 15 B

Other dimensions on request

H

A

A

Other dimensions on request

78

SMD Contact Springs

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

SMD Contact Springs

79

mtc

mtc

®

®

SMD Contact Springs

an acal group company

SMD Contact Springs

Type 16

an acal group company

Type 20

B

H

Item number

H

A

B

FCB-16SG2045070B-XX-SMD

7,00

4,50

2,00

FCB-16SG2565080B-XX-SMD

8,00

6,50

2,50

FCB-16SG2570120B-XX-SMD

12,00

7,00

2,50

FCB-16SG2570130B-XX-SMD

13,00

7,00

2,50

H

B

A

Other dimensions on request

Type 17 Item number

H

A

B

FCB-173G2030025B-XX-SMD

2,50

3,00

2,00

FCB-173G2030035B-XX-SMD A

A

B

FCB-205G2030031B-XX-SMD

3,10

3,00

2,00

FCB-205G2540041B-XX-SMD

4,10

4,00

2,50

FCB-205G2035042B-XX-SMD

4,20

3,50

2,00

FCB-205G2070062B-XX-SMD

6,20

7,00

2,00

Item number

H

A

B

FCB-21CG2028028S-XX-SMD

2,80

2,88

2,00

FCB-21ZG1435034S-XX-SMD

3,40

3,50

1,40

FCB-21ZG2538035B-XX-SMD

3,50

3,80

2,50

Type 21

FCB-173G2030030B-XX-SMD B

H

Other dimensions on request

A

H

Item number

3,00 3,50

3,00 3,00

H

2,00 2,00

B A

FCB-173G2035042B-XX-SMD

4,20

3,50

2,00

FCB-21ZS2844040B-XX-SMD

4,00

4,40

2,80

FCB-173G2038062B-XX-SMD

6,20

3,80

2,00

FCB-21ZG3050040B-XX-SMD

4,00

5,00

3,00

FCB-173G2045070B-XX-SMD

7,00

4,50

2,00

FCB-21010-XX-SMD

4,00

5,00

3,00

FCB-21ZS2844040B-XX-SMD

4,07

4,40

2,80

FCB-21012-XX-SMD

5,50

5,00

3,00

FCB-21015-XX-SMD

7,00

5,00

3,00

FCB-21016-XX-SMD

7,50

5,00

3,00

Item number

H

A

B

FCB-22CG2060040B-XX-SMD

4,00

6,00

2,00

Other dimensions on request

Type 18 Other dimensions on request

Item number

H

A

B

FCB-185G2545060-XX-SMD

6,00

4,50

2,50

Type 22

H

Other dimensions on request B

A H

Type 19

B

A

Item number

H

A

B

FCB-198G3040051B-XX-SMD

5,10

4,00

3,00

Other dimensions on request

H Other dimensions on request

B

A

80

SMD Contact Springs

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

SMD Contact Springs

81

mtc

mtc

®

®

an acal group company

Board Level Shields

Board Level Shields

In addition to a shielding of the electronic housing it may be useful or even necessary to shield the interference source directly on the Printed Circuit Board. This is often required to comply with current EMC laws relating to outgoing and incoming radiation and / or to guarantee the safe function of the assembly.

It does not matter whether they are for prototypes or for mass production, in small or large quantities, shielding covers are a low cost way of providing a direct shield for your printed circuit board to prevent EMC radiation. To avoid heat and associated disorders of the components it is recommended to provide air-holes in the cover.

Board Level Shielding Cans can be made of a range of materials: • tin plated steel • stainless steel • German silver • copper beryllium Optionally the user can choose between the following delivery forms: • one-piece shields • two-piece shields (frame and cover) • SMD-compatible shielding clips and separate covers One-piece shields are a metallic shielding consisting of five sides. The sixth side is determined by the connection to the electrical grounding path on the PCB. Two-piece shields are divided into the so-called fence and the cover. The advantage of this is that the cover can be fitted belatedly (e. g. after the alignment of a component).

an acal group company

SMD-compatible shielding clips offer the advantage that they can be installed individually on the printed circuit board and thus establish a „fitting“ for the shielding cover. Depending on the size of the area to shield the usage of one or more clips per side is recommended. Shielding clips are made of tin-plated steel and are supplied on belt. Board Level Shields (also called shielding cans) achieve a high shielding effectiveness if they are designed appropriately. They are used in almost every industrial sector. In addition to this product range MTC offers the possibility to integrate a thermally conductive gap filler in the shielding cover if a high heat dissipation is required. If a higher shielding effect in the high-frequency range is required the same is possible by integrating micro-wave absorbers in the shielding cover.

One-piece and two-piece shields are mounted on the PCB using either THT or SMD technology. Besides standard Board Level Shields MTC can also supply EMC shielding housings which are specially designed to your specifications.

82

Board Level Shields

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Board Level Shields

83

mtc

mtc

®

®

an acal group company

Board Level Shields

Board Level Shields

One-piece shields

an acal group company

Two piece-shields

12.00

8.40

0.60±0.05

7.51

16.24

15.84

8.32

64.20±0.15

2.25 1.65

21.10

9.00±0.10 2.50±0.08

6.00

12.00

41.30±0.15

8.30

7.92

16.00±0.10

6.00

10.00±0.10

20.70 1.35

1.40

8.60

10.77

SGH-41,30x64,20x6,50-XX

6.10

SGH-16,24x21,10x1,40-XX-X (cover)

12.20

16.30

6.20 11.10

SGH-15,84x20,70x2,25-XX-X (frame)

1.80

30.20

18.00

0.15

58.60

0.50

45.0

19.71

20.11

1.40



2.60

1.60

21.40

2.25 1.65

18.89

SGH-30,20x58,60x1,80-XX

8.86

+0.1000 0.0000

18.6000 +0.1000 0.0000

2.00

8.05

18.49

18.60 +0.1 -0

3.0000

2.00

7.29

0.15

+0.1000 0.0000

.5

R0

6.86

18.6000

0.2000 (18.8)

SGH-18,89x20,11x1,40-XX-X (cover)

SGH-18,49x19,71x2,25-XX-X (frame)

21.28

1.40

21.68 2.25

SGH-18,60x18,60x3,00-XX

1.65 3.77

22.77

Please note: Replace -XX in the item number by the desired material: FS = tin plated steel VA = stainless steel GS = German silver (nickel silver)

14.15

22.37 9.75

4.50

4.83

16.86

4.83 0.15

Other dimensions on request

84

Board Level Shields

SGH-22,77x21,68x1,40-XX-X (cover)

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

SGH-22,37x21,28x2,25-XX-X (frame)

Board Level Shields

85

mtc

mtc

®

®

Board Level Shields

an acal group company

Board Level Shields

Two piece-shields

SMD-compatible shielding clips and covers Standard shielding covers

1.5

9.9

2±0.05

39.4±0.1

29.9

43±0.1

39.8±0.1

39.8

Item number 0.6

1.6±0.05

0.7

42.6±0.1

SGH-39,40x42,60x1,50-XX-X (frame)

9.70±0.05

SGH-39,80x43,00x1,60-XX-X (cover)

13.6±0.1

25.2±0.1

24.8±0.1

24.8

3

14±0.1

2±0.05

SGH-33,18x11,18x1,43x0,175-D SGH-33,00x11,00x1,43x0,175-D SGH-14,41x9,81x1,13x0,175-D SGH-17,16x13,60x1,40x0,15-D SGH-11,79x8,00x1,15x0,175-D SGH-12,70x12,70x1,30x0,15-D SGH-34,20x29,20x1,40x0,175-D SGH-33,18x11,18x1,30x0,175-D SGH-55,30x7,10x1,36x0,175-D SGH-13,48x8,23x1,11x0,175-D SGH-14,24x9,75x1,13x0,175-D SGH-13,77x11,22x1,13x0,175-D SGH-12,80x7,70x1,13x0,175-D SGH-56,35x13,80x1,47x0,15-D SGH-38,88x13,70x1,47x0,15-D SGH-12,60x6,70x2,80x0,15-D SGH-36,09x6,33x1,38x0,175-D SGH-98,90x6,65x1,38x0,175-D

SGH-25,20x14,00x1,00-XX-X (cover)

0.50 18.50

0.80

20.10

3.00

20.50

12.10

1.05

1.95

0.20

1.50 1.65

SGH-20,10x19,10x1,72-XX-X (cover)

1.72

SGH-18,50x20,50x3,00-XX-X (frame)

Please note: Replace -XX in the item number by the desired material: Replace -X by: FS = tin plated steel C = cover VA = stainless steel F = frame GS = German silver (nickel silver)

Other dimensions on request

Board Level Shields

Thickness (mm)

33,18 33,00 14,41 17,16 11,79 12,70 34,20 33,18 55,30 13,48 14,24 13,77 12,80 56,35 38,88 12,60 36,09 98,90

0,175 0,175 0,175 0,150 0,175 0,150 0,175 0,175 0,175 0,175 0,175 0,175 0,175 0,150 0,150 0,150 0,175 0,175

11,18 11,00 9,81 13,60 8,00 12,70 29,20 11,18 7,10 8,23 9,75 11,22 7,70 13,80 13,70 6,70 6,33 6,65

1,43 1,43 1,13 1,40 1,15 1,30 1,40 1,30 1,36 1,11 1,13 1,13 1,13 1,47 1,47 2,80 1,38 1,38

Insulating tape FEP FEP FEP FEP

FEP FEP FEP FEP FEP FEP

FEP FEP

Typ of mounting Clip SMD Clip Clip Clip Clip Clip Clip SMD Clip Clip Clip Clip Clip Clip Clip SMD SMD

Coating SN SN SN SN

SN SN SN SN SN SN

SN SN

Material Phosphor bronze Phosphor bronze Phosphor bronze Stainless steel Phosphor bronze Stainless steel Stainless steel Phosphor bronze Phosphor bronze Phosphor bronze Phosphor bronze Phosphor bronze Phosphor bronze Stainless steel Stainless steel Stainless steel Phosphor bronze Phosphor bronze

Standard shielding clips

SGH-24,80x13,60x0,80-XX-X (frame)

Item number 19.10

Length Width Height (mm) (mm) (mm)

0.80±0.00

1.00±0.05

86

an acal group company

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

SC-6,50x0,80x1,28-TC-0,15 SC-6,50x0,80x1,28-TC-0,30 SC-6,50x1,10x1,28-TC-0,15 SC-6,50x1,10x1,28-TC-0,30 SC-3,90x1,10x1,28-TC-0,20 SC-3,90x1,10x1,00-TC-0,20 SC-6,50x0,80x1,15-TC-0,15 SC-6,50x0,80x1,15-TC-0,30 SC-6,50x1,10x1,20-TC-0,40 SC-3,90x1,10x1,28-TC-0,30 SC-3,90x1,10x1,28-TC-0,40 SC-4,40x0,80x0,80-TC-0,15L2 SC-4,40x0,80x0,80-TC-0,20L2 SC-4,40x0,80x0,80-TC-0,15L4 SC-4,40x0,80x0,80-TC-0,20L4 SC-6,50x1,00x1,28-TC-0,15EMB SC-6,50x1,00x1,28-TC-0,30EMB SC-6,50x1,00x1,28-TC-0,20EMB SC-6,50x1,20x1,60-TC-0,30 SC-4,40x0,80x0,80-TC-0,30 SC-6,50x0,60x0,60-TC-0,10 SC-6,50x0,60x0,60-TC-0,20 SC-4,40x0,80x0,80-TC-0,125 SC-6,50x1,20x1,60-TC-0,30 SC-10,00x1,90x3,00xTC-0,30

Length Width Height (mm) (mm) (mm) 6,50 6,50 6,50 6,50 3,90 3,90 6,50 6,50 6,50 3,90 3,90 4,40 4,40 4,40 4,40 6,50 6,50 6,50 6,50 4,40 6,50 6,50 4,40 6,50 10,00

0,80 0,80 1,10 1,10 1,10 1,10 0,80 0,80 1,10 1,10 1,10 0,80 0,80 0,80 0,80 1,00 1,00 1,00 1,20 0,80 0,60 0,60 0,80 1,20 1,90

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

1,28 1,28 1,28 1,28 1,28 1,00 1,15 1,15 1,20 1,28 1,28 0,80 0,80 0,80 0,80 1,28 1,28 1,28 1,60 0,80 0,60 0,60 0,80 1,60 3,00

Piece/roll 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000 10.000

Thickness shielding cover 0,15 - 0,20 0,30 0,15 - 0,20 0,30 0,20 0,20 0,15 - 0,20 0,30 0,40 0,30 0,40 0,15 0,20 0,15 0,20 0,15 - 0,20 0,30 0,20 0,30 0,30 0,10 0,20 0,125 0,30 0,30

Coating SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN SN

Material Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel

Board Level Shields

87

mtc

mtc

®

®

an acal group company

Electrically Conductive Paint

Electrically Conductive Paint

Item number

CP-5149-XX

CP-5150-XX

CP-5151-XX

CP-5152-XX

solvent

solvent

solvent

solvent

silver

silver and silver plated copper

silver plated copper

silver plated copper and passivated copper

48

36

29

19

1,36

1,2

1,11

1,00

< 0,015 Ohm/cm 12.5 μ

< 0,015 Ohm/cm 12.5 μ

< 0,015 Ohm/cm 25 μ

< 0,1 Ohm/cm 25 μ

500 cycles 12,5 μ/55 g

500 cycles 25 μ/55 g

500 cycles 25 μ/55 g

500 cycles 25 μ/55 g

Coverage (m²/litre) at 12,5 μ dry film thickness at 25 μ dry film thickness

19,3 9,5

15,2 7,6

13,4 6,8

11,8 5,9

Coverage (m²/kg) at 12,5 μ dry film thickness at 25 μ dry film thickness

14,2 7,0

12,7 6,3

12,1 6,1

11,8 5,9

Delivery form: container with XX l

5/20

5/20

5/20

5/20

CP-5155-XX

CP-5156-XX

CP-5198-XX

water

water

water

silver plated copper

silver and silver plated copper

silver

47

29

50

1,41

1,02

1,40

< 0,02 Ohm/cm 25 μ

< 0,05 Ohm/cm 25 μ

< 0,025 Ohm/cm 25 μ

500 cycles 25 μ/55 g

500 cycles 25 μ/55 g

500 cycles 25 μ/55 g

Coverage (m²/litre) at 12,5 μ dry film thickness at 25 μ dry film thickness

18,0 9,0

20,2 10,2

23,8 12,0

Coverage (m²/kg) at 12,5 μ dry film thickness at 25 μ dry film thickness

12,8 6,4

19,8 10,0

17,0 8,6

Delivery form: container with XX l

5/20

5/20

5/20

Base material Particles

Solids (% per weight +/- 2) Density (+/- 0.03) Resistivity at XX μ dry film thickness Adhesion at XX μ dry film thickness at XX g weight

The use of plastic housings and plastic components is widely spread in all kinds of industries. To fullfil the requirements concerning the limits of immunity and emission to interference, those housings and components need to be fully or selectively coated. Normal processes to achieve this is galvanic surface treatment, vacuum disposit or spray coating with electrically conductive paint (wet paint).

an acal group company

Those paints are solvent based or water based paints that contain electrically conductive particles.

Item number Our offer is focused on highly conductive paints using the following fillers (particles): • passivated copper particles • silver plated copper particles • pure silver particles

Base material Particles Solids (% per weight +/- 2) Density (+/- 0.03) Resistivity at XX μ dry film thickness

Advantages of using electrically conductive paints are: • best electrical conductivity • easy to apply • cost-effective Unfortunately not every plastic is the same. With the variety of plastics and plastic blends it is necessary to test the adhesion of the electrically conductive paint on the substrate. Therefore we offer our customers to send the substrate that needs to get painted to us. In a laboratory those substrates will be applied with the suggested conductive paint. Following that process the substrate will be tested to the achievements of adhesion, surface resistivity and dry film thickness of the paint. Those measurements will then be supplied back to the customer together with the coated substrate.

88

Electrically Conductive Paint

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Adhesion at XX μ dry film thickness at XX g weight

Please note: Replace -XX by the desired container size: 5 kg -05 20 kg -20

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Electrically Conductive Paint

89

mtc

mtc

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an acal group company

Thermally Conductive Products

Thermally Conductive Products

an acal group company

Thermally Conductive Paste Thermally conductive paste is the most common material used in systems and devices for thermal management. Main criteria for choosing thermally conductive paste are the thermal properties as well as the processing capacities. Thermal conductive paste builts a thin binding film for very good thermal conductivity through the low thermal resistance. With electronic systems and equipments are getting smaller and, at the same time, clock speed is rising, thermal management becomes more and more important. Heat must be transferred from the component to the heat think or any other type of cooling device because heat causes: • slower operation speed • early failures • other power problems.

Due to low viscosity of the material it can be applied by silk screening or masking technology. Our product range includes thermally conductive pastes with a thermal conductivity between 0.9 up to 4.5 W/m*K.

Item number To increase heat dissipation it is suggested to use thermally conductive products as a connection between the „hot spot“ and the cooling device. The connection (without use of an appropriate thermally conductive product) can consist of air up to 80%. Thermally conductive materials have been developed to compensate uneven surfaces. By displacing the air with a highly conductive material heat dissipation is increased and the module is better cooled.

TCTG-0,9-W

TCTG-1,7-W

TCTG-1,8-G

TCTG-1,9-S

TCTG-4,5-G

Colour

white

white

gold

silver

grey

Thermal conductivity (W/m*K))

> 0,9

> 1,7

> 1,8

> 1,9

> 4,5

Evaporation in % (50°C/24h)

< 0,001

< 0,001

< 0,001

< 0,001

< 0,001

Bleed in % (50°C/24h)

< 0,05

N/A

< 0,05

< 0,05

< 0,05

Densitiy (g/cc)

>2

> 2,3

> 2,4

> 1,4

> 2,5

Short duration max. temperature (°C)

-50 to +340

-50 to +340

-50 to +340

-50 to +340

-50 to +340

Operation temperature (°C)

-30 to +300

-30 to +300

-30 to +300

-30 to +300

-30 to +300

We hold a UL-94-V0 certification for our thermally conductive products. We offer a variaty of materials like: • conductive paste • gap filler • thermally conductive tapes • thermally conductive insulators

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Thermally Conductive Products

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Thermally Conductive Products - Paste

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mtc

mtc

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®

an acal group company

Thermally Conductive Products

Thermally Conductive Products

Gap Filler

TCGF-1,2XX-LxBxH

TCGF-1,5XX-LxBxH

TCGF-2,0XX-LxBxH

TCGF-3,0XX-LxBxH

TCGF-5,0XX-LxBxH

TCGF-7,0XX-LxBxH

Test method

Colour

white/grey

grey

grey

grey

grey

grey

visual

Thickness (mm)

0,25 - 5,00

0,25 - 5,00

0,25 - 5,00

0,25 - 5,00

0,25 - 5,00

0,25 - 5,00

ASTM D374

Dimension standard sheet (mm)

210 x 297

210 x 297

210 x 297

210 x 297

210 x 297

210 x 297

2,3

2,5

2,8

3,0

3,1

3,2

ASTM D792 ASTM D2240

Item number Thermally conductive gap fillers offer, besides excellent thermal properties, the ability to even small, medium and big gaps and tolerances between the component (hot spot) and the cooling device. Gap fillers are based on silicone and are filled with ceramic material.

Density (g/cc) Hardness (Shore00)

Gap fillers are used in many applications like • LEDs • audio- and video devices • medical instruments • notebook computers • automotive devices

an acal group company

10 - 50

10 - 50

10 - 60

10 - 50

10 - 65

10 - 65

-40 to +200

-40 to +200

-40 to +200

-40 to +200

-50 to +200

-50 to +200

Dielectric strength (kV/mm)

24

24

24

20

5

5

ASTM D149

Volume resistivity

> 1014

> 1014

> 1014

> 1011

> 1011

> 1011

ASTM D257

Flame rating

V0

V0

V0

V0

V0

V0

UL94

Thermal conductivity (W/m*K)

1,2

1,5

2,0

3,0

5,0

7,0

ASTM D5470

Temperature range (°C)

Gap fillers are supplied as die cut gasket or in standard sheets. As far as the thermal conductivity is concerned, material between 1,0 W/m*k to 7 W/m*K is offered. Gap Fillers are sticky by nature. This can be single- or double-sided. The use of double-sided adhesive tapes is not necessary in most cases.

Example how to order: Looking for a standard sheet in thickness of 2.5 mm with a thermal conductivity of 3.0 W/m*K. Material should be ultra soft and sticky on one side. Item number: TCGF-3,0-UW-210x297x2,5-SST

Tolerances Thickness Width and length

92

Thermally Conductive Products - Gap Filler

Please note: Replace -XX in the item number by the following: S = soft material with hardness of 50-60 Shore 00 SW = super soft material with hardness of 30-40 Shore 00 (only up to 3.0 W/m*K) UW = ultra soft material with hardness of 10-20 Shore 00 (only up to 1.5 W/m*K

0 - 0,50 mm

+/- 0,05 mm

0,60 - 15 mm

+/- 10 %

0 - 50 mm

+/- 0,5 mm

> 50 mm

+/- 1,0 mm

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Thermally Conductive Products - Gap Filler

93

mtc

mtc

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an acal group company

Thermally Conductive Products

Thermally Conductive Products

Thermally Conductive Tapes

Thermally Conductive Insulators

Thermally conductive adhesive tapes are used for bonding heatsinks and other cooling devices with the warm component.

Thermally conductive insulators are characterized by a good heat dissipation and an excellent dielectric strength.

The tapes can be supplied as double sided adhesive film or with fibre glass carrier. They are filled with thermally conductive ceramic or metallic particles.

Insulators are mainly used with power transistors, such as TO-220, TO-247 and IGBTs. The material is available in thicknesses from 0.13 - 0.5 mm.

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Thermally conductive tapes eliminate the need for external clamps and curing. Depending on the material, the thermal conductivity is between 1.5 and 3.0 W/m*K . Other characteristics are: • high bond strength to surfaces • thermal conductivity in combination with electrical isolation • excellent wet-out • very high temperature stability

Item number Material

fibre glass reinforced silicone

0,25 - 0,6

0,3-0,5

ASTM D374

Colour

pink/grey

white

visual

70

80

ASTM D2240

-40 to 200

-40 to 200

1012

1014

ASTM D257

Dielectric strength (KV/mm)

24

24

ASTM D149

Item number

Flame rating

V0

V0

UL94

Reinforced material Material thickness (mm)

Volume resistivity (Ω•cm)

TCTV-1,0-T 0,15

TCTV-1,0-T 0,2

TCTV-1,0-T 0,25

TCTV-1,0-T 0,3

TCTV-0,75-T 0,25

fibre glass

fibre glass

fibre glass

fibre glass

fibre glass

fibre glass

0,1

0,15

0,2

0,25

0,3

0,25

Peel strength (N/25 mm)

13,72

13,72

13,72

13,72

13,72

6,5

Temperature range (°C)

-20 to +120

-20 to +120

-20 to +120

-20 to +120

-20 to +120

-73 to +260

1,1

1,4

1,4

1,4

1,4

-

2

2,5

3,5

4

6

4,5

1,0

1,0

1,0

1,0

1,0

0,75

TCTN-1,2-T 0,1

TCTN-1,2-T 0,15

TCTN-1,2-T 0,2

Adhesion (kg/inch) Dielectric breakdown (kV) Thermal conductivity (W/m*K)

Test method

fibre glass reinforced silicone

Temperature range (°C)

TCTV-1,0-T 0,1

TCIN-3,0

Material thickness (mm) Hardness (Shore A)

Fibre glass thermally conductive tapes

TCIN-1,5

Thermal conductivity (W/m*k)

1,5

3

ASTM D5470

Density (g/cm3)

2,3

3,0

ASTM D792

Thermally conductive tapes (not reinforced) Item number Reinforced material

TCTN-1,2-T 0,05 no

no

no

no

Material thickness (mm)

0,05

0,1

0,15

0,2

Peel strength (N/25 mm)

10,78

13,72

13,72

15,68

Temperature range (°C)

-20 to +120

-20 to +120

-20 to +120

-20 to +120

Adhesion (kg/inch)

1,1

1,4

1,4

1,4

Dielectric breakdown (kV)

1,57

2,22

2,55

4,29

Thermal conductivity (W/m*K)

1,2

1,2

1,2

1,2

94

Thermally Conductive Products - Tapes

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

Thermally Conductive Products - Insulators

95

mtc an acal group company

mtc

®

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Certificates

For your notes

an acal group company

If you choose MTC as your supplier you will benefit not only from our flexibility and our competitive prices but also from our long lasting experience and professionalism. We are an ISO 9001 and ISO 14001 certified company.

The ratification of the relevant regulations ROHS / WEEE is an important issue in our industry. MTC has detected this early and was one of the first providers with appropriate solutions. Therefore all our products are without exception RoHS compliant. Of course, we also pay attention to the RoHS compliance of our suppliers.

A UL certification is mandatory for many of our customers for the worldwide sale of their products. Here you can rely on MTC. Our products are, as far as possible, tested according to UL 94. We are ready to send you all required information so that you can verify this at UL. For MTC this transparency is a matter of course!

96

Certificates

MTC Micro Tech Components GmbH • Lauinger Straße 16 • D-89407 Dillingen

Phone: +49 9071 7945-0 • Fax: +49 9071 7945-20 • www.mtc.de • [email protected]

For your notes

97

c t m MTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 Dillingen Telefon: +49 9071 7945-0 Fax: +49 9071 7945-20 www.mtc.de [email protected]