Generator Drive


[PDF]Generator Drive - Rackcdn.comhttps://d85bc6ea86296c327d7f-fc14fae93feb1cf1ff31873061ee8f7d.ssl.cf1.rackcdn.c...

0 downloads 185 Views 285KB Size

North America and Brazil John Deere Power Systems 3801 West Ridgeway Avenue P.O. Box 5100 Waterloo, IA 50704-5100 Phone 800-533-6446 FAX 319-292-5075 [email protected] Mexico Industrias John Deere S.A. de C.V. Boulevard Diaz Ordaz No. 500 Garza Garcia, Nuevo Leon 66210 Mexico Phone 52 (81) 8040-1212 FAX 52 (81) 1052-8482

Europe, Africa and Middle East John Deere Power Systems Usine de Saran La Foulonnerie -B.P. 11013 45401 Fleury-les-Aubrais Cedex - France Phone (33) 2 38 82 61 19 FAX (33) 2 38 82 60 00 [email protected]

Central America, South America and Caribbean Tradewinds Power Corp. 5820 NW 84th Avenue Miami, FL 33166 Phone 305-592-9745 FAX 305-592-7461 Argentina Industrias John Deere Argentina, S.A. Juan Orsetti 481 2152 Grandero Baigorria Sante Fe, Argentina Phone 54-341-471-8000 FAX 54-341-471-8001

Australia and New Zealand John Deere Limited, Power Systems Division 49 Smeaton Grange Road Narellan NSW 2567 Australia Phone 612 46474857 FAX 612 46461236 Far East John Deere Asia Ltd Suite 903, 9th Floor Lippo Sun Plaza, 28 Canton Road Tsim Sha Tsui, Kowloon, Hong Kong Phone 852 3105 0818 FAX 852 3105 0331

www.JohnDeere.com/gendrive [email protected]

DSWT39 Litho in U.S.A. (05-11)

© 2005 JOHN DEERE

Generator Drive Diesel Engine Ratings

Contents Engine Identification........................................2–3 Features and Benefits .....................................4–5 Generator Drive Engines Non-Regulated PowerTech..........................6–9 Tier 1 PowerTech .....................................10–11 Tier 2 PowerTech .....................................12–13 Tier 3 PowerTech E Tier 3 PowerTech Plus.............................14–15 Conversions........................................................16

Identification Plate Factory Manufactured by: RG Waterloo, IA CD Saran, France PE Torreon, Mexico

*RG 6135 H 123456* JOHN DEERE Engine Serial Number *RG6135H123456*

Number of Cylinders and Total Displacement 6135 6 Cylinders, 13.5 Liters 6125 6 Cylinders, 12.5 Liters 6090 6 Cylinders, 9.0 Liters 6081 6 Cylinders, 8.1 Liters 6068 6 Cylinders, 6.8 Liters 4045 4 Cylinders, 4.5 Liters 5030 5 Cylinders, 3.0 Liters 3029 3 Cylinders, 2.9 Liters 4024 4 Cylinders, 2.4 Liters Air Intake System D Naturally Aspirated T Turbocharged A Turbocharged and Aftercooled, Air-to-Water H Turbocharged and Aftercooled, Air-to-Air Engine Serial Number

RG6135HF485 DEERE & COMPANY MOLINE, ILLINOIS MADE IN USA

RG 6 135 H F 485

Engine Controls (Tier 3/Stage III A) 0 Mechanical Controls 5 Electronic Controls Emissions Certification 001 Tier 1/Stage I 070 Tier 2/Stage II 8 Tier 3/Stage III A 9 Interim Tier 4/Stage III B

Model Designation Key Below is a key for the engine models shown in this guide. A model designated as 6135H is a 6-cylinder, 13.5 liter turbocharged and aftercooled, air-to-air engine. A model designated as a 4045T is a 4-cylinder, 4.5 liter turbocharged engine.

Valves Per Cylinder (Tier 3/Stage III A) 2 2-Valves 4 4-Valves User Type F OEM (John Deere Power Systems) XX Other letters are used to identify John Deere Equipment Manufacturing Locations

613 5 H Indicates Air Intake System Displacement in Liters Number of Cylinders

2

3

Features and Benefits Standby and Prime

John Deere Generator Drive Engines for Standby and Prime Applications

Power Density

Options and accessories

• Best-in-class power density – Standby: 4.5L, 6.8L, 12.5L, and 13.5L – Prime: 4.5L, 6.8L, 12.5L, and 13.5L • Competitive power density – Standby: 2.4L, 3.0L, 8.1L, and 9.0L – Prime: 2.4L, 3.0L, 8.1L, and 9.0L

Emissions • Full EPA emissions-certified product range (2.4L–13.5L) • Non-certified engines also available for non-regulated markets

4

• • • • • •

Oil pans, fuel filter sizes, and instrument panel types Cooling packages Air cleaner element types Optional auxiliary drive Wide range of fan speed ratios Either-side engine service

User-friendly features • Low operating costs and low maintenance requirements • Exceptional block-loading response capabilities • Outstanding reliability and durability • Longer service intervals • Excellent cold starting • Low noise

5

TM

Generator Drive Power Ratings 50 Hz Engine Model

6

Rated Speed

Engine Power Prime

Engine Power Standby

Prime Ratings

Standby Ratings

Typical Generator Efficiency

Typical Fan Power

RPM

kW

hp

kVA

kWe

kW

hp

kVA

kWe

%

kW

3029D

1500

27

36

28-29

22-23

31

41

32-34

26-27

88-92

2.0

3029T

1500

38

51

40-41

32-33

42

56

44-46

35-37

88-92

2.0

4024T 4024T

1500 1500

19 28

25 38

20 30

16 24

21 31

28 42

23 34

18 27

88 88

0.1 1.0

4045D 4045T 4045T 4045T 4045T 4045H 4045H 4045H

1500 1500 1500 1500 1500 1500 1500 1500

40 56 63 63 75 72 91 109

54 75 84 84 101 96 122 146

41-44 59-62 65-68 66-70 79-83 76-80 96-100 112-118

33-35 47-50 52-54 53-55 63-66 61-64 77-80 90-94

44 62 70 70 83 80 102 120

59 83 94 94 111 107 137 161

46-49 66-69 73-76 74-78 88-92 85-89 108-113 125-131

37-39 53-55 58-61 59-62 70-74 68-71 86-90 100-104

88-92 88-92 88-92 88-92 88-92 88-92 88-92 88-92

2.0 2.0 3.5 2.5 4.8 3.0 4.0 6.0

5030T 5030H

1500 1500

38 56

50 75

40 60

32 48

42 62

56 84

45 66

36 53

88 88

1.3 1.9

6068T 6068T 6068T 6068T 6068H 6068H 6068H 6068H

1500 1500 1500 1500 1500 1500 1500 1500

85 94 95 109 111 140 166 188

114 126 127 146 149 188 223 252

90-94 100-104 100-105 115-121 117-123 148-155 175-183 195-204

72-75 80-83 80-84 92-97 94-98 118-124 156-163 156-163

94 104 105 121 123 155 183 207

126 139 141 162 165 208 245 278

100-104 110-116 111-116 129-135 130-136 165-172 194-202 216-226

80-83 88-93 89-93 103-108 104-109 132-138 155-162 173-181

88-92 88-92 88-92 88-92 88-92 88-92 88-92 88-92

3.5 3.5 3.5 4.0 4.5 5.5 6.5 10.4

6081T 6081T 6081A 6081A 6081A 6081H 6081H

1500 1500 1500 1500 1500 1500 1500

119 144 142 168 192 182 231

160 193 190 225 257 244 310

125-131 152-159 150-157 178-186 202-212 192-201 244-255

100-105 121-127 120-126 142-149 162-169 154-161 195-204

131 169 157 187 225 200 268

175 227 210 250 302 268 359

139-145 179-187 166-174 199-207 239-250 212-222 284-297

111-116 143-150 133-139 159-166 191-200 170-178 227-238

88-92 88-92 88-92 88-92 88-92 88-92 88-92

4.5 6.0 5.5 6.5 8.0 7.0 9.5

6125H 6125H 6125H 6125H 6125H

1500 1500 1500 1500 1500

275 273 318 320 350

368 366 427 429 469

291-304 288-302 337-352 339-354 370-388

233-243 231-241 269-281 271-283 296-310

302 300 350 352 387

405 402 469 472 519

320-335 318-333 372-388 374-390 411-429

256-268 255-266 297-311 299-312 329-344

88-92 88-92 88-92 88-92 88-92

10.5 10.5 12.3 12.5 13.5

All ratings are subject to change.

Non-Regulated PowerTech

Non-regulated PowerTech

7

TM

Generator Drive Power Ratings 60 Hz Engine Model

8

Rated Speed

Engine Power Prime

RPM

kW

3029D

1800

4045T

1800

All ratings are subject to change.

Prime Ratings

Engine Power Standby kW

hp

kVA

kWe

31

42

31-33

25-26

35

90

121

94-98

75-78

100

hp

Standby Ratings

Typical Generator Efficiency

Typical Fan Power

kVA

kWe

%

kW

47

35-37

28-30

88-92

3.0

134

104-109

83-87

88-92

4.8

Non-Regulated PowerTech

Non-regulated PowerTech

9

Tier 1 PowerTech

TM

Engine Model

10

Rated Speed

Engine Power Prime

Prime Ratings

Engine Power Standby

Standby Ratings

Typical Generator Efficiency

Typical Fan Power

RPM

kW

hp

kVA

kWe

kW

hp

kVA

kWe

%

kW

3029T

1800

43

58

44-46

35-37

48

64

49-51

39-41

88-92

3.0

4045D 4045T 4045T 4045T 4045T 4045T 4045H 4045H

1800 1800 1800 1800 1800 1800 1800 1800

48 67 74 76 82 90 86 111

64 90 99 102 110 121 115 149

50-52 70-73 76-80 79-82 85-89 94-98 89-93 115-120

40-42 56-58 61-64 63-66 68-71 75-78 71-74 92-96

53 74 82 84 91 100 95 123

71 99 110 113 122 134 127 165

55-58 78-81 85-90 88-92 95-100 105-109 99-104 129-134

44-46 62-65 68-72 70-74 76-80 84-87 79-83 103-107

88-92 88-92 88-92 88-92 88-92 88-92 88-92 88-92

2.6 3.7 4.1 4.1 4.5 5.0 4.8 6.0

6068T 6068T 6068T 6068T 6068H 6068H 6068H

1800 1800 1800 1800 1800 1800 1800

101 111 112 128 133 168 189

135 149 150 172 178 225 253

105-110 115-120 116-121 132-139 137-144 174-182 196-205

84-88 92-96 93-97 106-111 110-115 139-146 157-164

112 123 124 142 148 187 210

150 165 166 190 198 251 282

116-122 129-134 129-135 148-155 154-161 195-204 220-230

93-98 103-107 103-108 118-124 123-129 156-163 176-184

88-92 88-92 88-92 88-92 88-92 88-92 88-92

5.6 6.3 6.3 7.1 7.5 9.3 10.4

6081T 6081T 6081A 6081A 6081A 6081H 6081H

1800 1800 1800 1800 1800 1800 1800

142 166 168 201 220 218 263

190 223 225 270 295 292 353

147-154 172-180 174-182 209-219 228-238 226-236 273-285

118-123 138-144 139-146 167-175 182-190 181-189 218-228

157 194 187 224 259 240 308

211 260 250 300 347 322 413

164-172 202-211 195-204 234-244 270-282 251-262 322-336

131-138 162-169 156-163 187-195 216-226 201-210 258-269

88-92 88-92 88-92 88-92 88-92 88-92 88-92

7.8 9.5 9.3 11.2 13.0 11.9 15.3

6125A 6125H 6125H

1800 1800 1800

300 327 382

402 439 512

311-326 340-356 397-415

249-261 272-285 318-332

6125H

1800

418

561

404-421

323-337

330 360 420 460

442 483 563 617

344-360 376-394 439-459 491-514

275-288 301-315 351-367 393-411

88-92 88-92 88-92 90-94

16.4 17.9 20.9 23.1

All ratings are subject to change.

Tier 1 PowerTech

Generator Drive Power Ratings 60 Hz

11

Tier 2 PowerTech

TM

Engine Model

12

Rated Speed

Engine Power Prime

Engine Power Standby

Prime Ratings

Standby Ratings

Typical Generator Efficiency

Typical Fan Power

RPM

kW

hp

kVA

kWe

kW

hp

kVA

kWe

%

kW

3029T

1800

44

59

46-48

37-38

48

64

50-52

40-42

88-92

2.4

4024T

1800

32

43

34

27

36

48

38

30

88

1.8

4045D 4045T 4045T 4045H 4045H 4045H

1800 1800 1800 1800 1800 1800

46 67 76 98 106 130

62 90 102 131 142 174

48-50 70-73 79-83 102-107 109-115 134-141

38-40 56-58 64-66 82-85 87-92 107-112

50 74 84 108 117 143

67 99 113 145 157 192

52-55 77-81 88-92 113-118 121-128 148-156

42-44 62-65 70-73 90-94 97-102 119-124

88-92 88-92 88-92 88-92 88-92 88-92

2.5 3.7 4.2 5.4 5.9 7.2

5030T 5030H

1800 1800

54 65

72 87

56 68

45 54

60 72

80 96

63 75

50 60

88 88

3.0 3.6

6068T 6068H 6068H 6068H 6068H

1800 1800 1800 1800 1800

112 149 170 191 213

150 200 228 256 286

116-122 155-162 177-185 198-207 221-231

93-97 124-130 141-148 159-166 177-185

123 164 187 210 234

165 220 250 282 314

129-134 171-179 195-204 219-229 245-256

103-108 137-143 156-163 176-184 196-205

88-92 88-92 88-92 88-92 88-92

6.2 8.2 9.4 10.5 11.7

6081H 6081H 6081H 6081H

1800 1800 1800 1800

210 236 263 289

282 317 352 388

226-236 254-266 283-295 311-325

181-189 203-212 226-236 249-260

231 260 289 318

310 349 388 426

249-261 281-293 312-326 343-359

200-208 225-235 250-261 275-287

90-94 90-94 90-94 90-94

11.6 13.0 14.5 15.9

6125H 6125H 6125H 6125H

1800 1800 1800 1800

300 327 382 418

402 439 512 561

312-326 340-356 397-415 435-454

249-261 272-285 318-332 348-364

330 360 420 460

442 483 563 617

345-361 376-394 439-459 481-503

276-288 301-315 351-367 385-402

88-92 88-92 88-92 88-92

16.4 17.9 20.9 23.0

All ratings are subject to change.

Tier 2 PowerTech

Generator Drive Power Ratings 60 Hz

13

TM

Generator Drive Power Ratings 60 Hz Engine Model

Rated Speed

Engine Power Prime

Engine Power Standby

Prime Ratings

Standby Ratings

Typical Generator Efficiency

Typical Fan Power

RPM

kW

hp

kVA

kWe

kW

hp

kVA

kWe

%

kW

6068H

1800

214

286

226

181

235

315

250

200

90

12.9

6090H 6090H 6090H 6090H 6090H*

1800 1800 1800 1800 1800

208 235 261 287 311

279 315 350 384 417

226 255 284 312 338

181 204 227 249 271

229 258 287 315 344

307 346 385 422 461

250 281 312 344 375

200 225 250 275 300

92 92 92 92 92

12.6 14.2 15.8 17.3 18.9

6135H 6135H 6135H*

1800 1800 1800

365 419 466

489 561 624

397 455 508

317 364 407

401 460 516

538 617 691

438 500 562

350 400 450

92 92 92

22.1 25.3 28.4

Typical Generator Efficiency

Typical Fan Power

Tier 3 PowerTech Plus & PowerTech E

Tier 3 PowerTech Plus

Tier 3 PowerTech E

TM

Generator Drive Power Ratings 60 Hz Engine Model

Rated Speed

Engine Power Prime

RPM

kW

Engine Power Standby

Prime Ratings

hp

kVA

kWe

kW

hp

Standby Ratings kVA

kWe

%

kW

4045T*

1800

63

85

67

54

70

94

75

60

90

3.9

4045H*

1800

85

114

90

72

94

126

100

80

90

5.2

4045H*

1800

105

142

112

90

117

157

125

100

90

6.4

6068H 6068H

1800 1800

134 161

180 216

141 169

113 135

147 177

197 237

156 186

125 149

90 90

8.0 11.0

*Preliminary data, ratings are subject to change.

14

All ratings are subject to change.

15

Conversions

Customer Support

Brake Horsepower (BHP) BHP = ______________ RPM x Torque

With more than 4,000 service locations worldwide, John Deere is always handy when you need service and support. You’ll find an authorized John Deere dealer or engine distributor almost anywhere in the world.

5252 Torque Torque =____________ BHP x 5252 RPM Fuel Consumption Gal/hr =_____________ BHP x BSFC 7.2 lbs/gal Generator Drive Rating (kWe) kWe = [Engine Power (kW) Fan Power Loss (kW)] x Generator Efficiency Power Factor (PF) PF = kWe/kVA = ___________ Real Power Apparent Power PF Constant = 0.80 English to Metric Newton-meter = lb-ft x 1.356 Newton = lb force x 4.448 Meter = ft x 0.3048 Millimeter = in x 25.4 Kilogram = lb x 0.454 Liter = gal x 3.785 Liter = cu in x 0.01639 Kilowatt = hp x 0.746 x amps)) (Kilowatt = (volts 1000 Celsius = (deg F-32) x 0.556 16

We have centralized parts warehouses in the United States and Europe, plus numerous worldwide depots that employ overnight parts shipping—so you’ll never have to wait long for parts. In addition, John Deere service personnel are highly trained technicians who stay on top of changing engine technologies and service techniques. John Deere dealers and distributors are your best source for service, knowledge, and engine accessories. They’re one of the many reasons to specify John Deere engines in your generator sets.