Lotus Service Notes Section TDA

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Lotus Service Notes

Section TDA

EVORA 400 TECHNICAL DATA - VEHICLE SECTION TDA

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Dimensions & Weights......................................................................................... Capacities ........................................................................................................... Wheels & Tyres ................................................................................................... Chassis Ride Height Points................................................................................. Front Suspension ................................................................................................ Rear Suspension ................................................................................................. Electrical .............................................................................................................. Transmission ....................................................................................................... Clutch .................................................................................................................. Brakes ................................................................................................................. Steering ............................................................................................................... Fuel Consumption ...............................................................................................

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Page 1

EVORA 400

Updated 14th December 2016

Lotus Service Notes



Section TDA

DIMENSIONS & WEIGHTS

C I

J

G D

E

F

A Dimensions A. Overall length B. Overall width - excl. mirrors - incl. mirrors C. Overall height (mid-unladen) D. Wheelbase E. Front overhang F. Rear overhang G. Ground clearance (mid-laden) H. Track - front - rear I. Approach (ramp) angle front J. Approach (ramp) angle rear Turning circle (between kerbs) Weights (Evora 400) Manual Transmission Unladen* Total 1395 kg weight Front 545 kg Rear 850 kg Maximum Total 1836 kg weight Front 679 kg Rear 1157 kg

H B ohe164

4385 mm 1845 mm 1972 mm 1240 mm 2575 mm 1023 mm 787 mm 140 mm 1564 mm 1575 mm 10.0° 19.5° 10.7 Metres

Automatic Transmission 1425kg > inc. 556kg > full 869kg > fuel tank 1842kg 718kg 1124kg

> incl. > occupants & luggage

*Without any options fitted Weights (Evora Sport 410) Manual Transmission Unladen* Total 1325 kg weight Front 543 kg Rear 782 kg Maximum Total 1650 kg weight Front 677 kg Rear 973 kg

Automatic Transmission 1335kg > inc. 547kg > full 832kg > fuel tank 1650kg 677kg 978kg

> incl. > occupants & luggage

*Without any options fitted Trailer towing

Not permissible

Page 2

EVORA 400

Updated 14th December 2016

Lotus Service Notes



Section TDA

CAPACITIES, STANDARDS & APPROVED PRODUCTS Please see service notes section OM for information on fluid change intervals as well as track use conditions. Engine oil Capacity



5.75 litre Figure shown is for the engine and oil filter capacity, additional oil is contained within the oil cooler and hoses which cannot be drained during a routine service oil change.

Approved product Petronas Syntium 7000 0W/40 Fully synthetic Viscosity: ambient above -20°C SAE 0W/40 (Fully synthetic) Quality Standard API SN: ACEA A3/B4

High/low dipstick mark difference 1.5 litre Transmission oil (manual - without oil cooler) Capacity 2.3 litre Approved product Havoline Multigear MTF HD 75W/80 - Fully Synthetic Viscosity SAE 75W/80 Quality Standard API GL-4 Transmission oil (manual - with oil cooler) Capacity 3.0 litre (including oil contained within cooler circuit Approved product Havoline Multigear MTF HD 75W/80 - Fully Synthetic Viscosity SAE 75W/80 Quality Standard API GL-4 Transmission oil (automatic) Capacity



2.8 litre Figure shown is for the gearbox capacity, additional fluid is contained within the torque converer, oil cooler and hoses which cannot be drained during a routine service fluid change..

Approved products

Toyota Genuine ATF WS Transmission oil Exxon Mobil JWS 3324 Transmission oil Brake system hydraulic fluid Capacity 450 cc Type Non-mineral (non-petroleum) hydraulic fluid Specification DOT 4 Approved product PETRONAS Tutela Top 4 brake fluid Clutch system hydraulic fluid Capacity 130 cc Type Non-mineral (non-petroleum) hydraulic fluid Specification DOT 4 Approved product PETRONAS Tutela Top 4 brake fluid Engine coolant Capacity 12.5 litre (Includiing 50% concentration of 6.25 litres of anti- freeze) Antifreeze Type Ethylene glycol antifreeze with OAT corrosion inhibitors Colour Red Approved product PETRONAS Paraflu Up Page 3

EVORA 400

Updated 14th December 2016



Lotus Service Notes

Charge cooler coolant Capacity Antifreeze Type Colour Approved product

Section TDA

5.5 litre (Includiing 50% concentration of 2.25 litres of anti -freeze) Ethylene glycol antifreeze with OAT corrosion inhibitors Red PETRONAS Paraflu Up

Power Steering System (PAS) Capacity 1.5 litre Type PAS or Automatic Transmission Fluid (ATF) Specification Dexron IIII Approved product PETRONAS Tutela Starfluid HD-ED Air Conditioning Refrigerant (Market Dependant) Type R134a Capacity 0.775 kg +/-25g Type 1234yf Capacity 0.725 kg Washer bottle Capacity 7 litre Approved product: PETRONAS Tutela SC35 windscreen washer fluid Concentration Mixed as per the manufacturers recommendations as an insufficient concentration may result in the vehicles wind screen washers freezing in severe conditions. Fuel tank Capacity 60 litres

Page 4

EVORA 400

Updated 19th September 2016



Lotus Service Notes

Section TDA

WHEELS & TYRES Tyres - Evora 400 Type Size

Michelin Pilot Super Sport - front 235/35 ZR19 - 91Y - rear 285/30 ZR20 - 99Y

Standard Pressures (cold)

- front - rear

2.0 bar (29 lb/in²) 2.2 bar (32 lb/in²)

Economy Pressures*(cold)

- front - rear

2.3 bar (33.5 lb/in²) 2.5 bar (36.0 lb/in²)

*NOTE: Inflating the tyres to the ‘economy’ tyre pressures of 2.3 bar (front) and 2.5 bar (rear) will adversely affect the handling characteristics and the drivers enjoyment of the car. We do not recommend these tyre pressures are used at speeds in excess of 80mph (128kph). Tyres - Evora Sport 410 Type Michelin Pilot Sport Cup 2 Size - front 235/35 ZR19 - 91Y - rear 285/30 ZR20 - 99Y With sidewall designation marking -(Star - BMW) Standard Pressures (cold/warm)

- front - rear

2.0 bar (29 lb/in²) 2.2 bar (32 lb/in²)

The pressures should be reset for track use only once the tyres are warm, refer to service notes section GT.4 for further information.

Winter Tyres Type Michelin Pilot Alpin Size - front - rear

225/35 R19 - 88W 255/35 R20 - 97W

Pressure (cold) - front - rear

2.4 bar (35 lb/in²) 2.6 bar (38 lb/in²)

Tyre studding Tyre chains Wheels Type Size Inset

Not permitted Thule CG-9 106 snow chains, fitted only on the rear and only on the approved winter tyres. - std/opt - front - rear - front - rear

Cast alloy or forged, 5-bolt fixing 8.0J x 19H2 ET55 9.5J x 20H2 ET69 + 55 mm + 69 mm

PCD (Pitch Circle Diameter) Size - Front - Rear

114.3 ± 0.1 mm 114.3 ± 0.1 mm

Centre spigot hole diameter Size - Front - Rear

69.06 mm 68.06 mm

Wheel bolt torque

105 Nm (77 lbf.ft)

Page 5

EVORA 400

Updated 14th December 2016



Lotus Service Notes

Section TDA

Chassis ride height points Ride height to be measured from the ground up to the machined tooling holes located in the chassis siderails (highlighted and shaded in yellow).

A

B

c59

Ride Height Preparation for Geometry Inspection & Adjustment Measurements should be taken from mid-laden ride height (Equivalent of 2 x 75 kg occupants + full fuel tank) Set car to front and rear ride heights and tyre pressures listed on the following pages applicable to the model type before measuring and resetting the geometry:

Page 6

EVORA 400

Updated 14th December 2016



Lotus Service Notes

Section TDA

FRONT SUSPENSION Type: Independent. Upper and lower lightweight forged alloy wishbones; co-axial coil spring/telescopic damper unit; tubular anti-roll bar Ride height settings - Evora 400 A - Front: Ride height 130 mm below front end of chassis siderail - Tyre pressures 2.0 bar (29 lb/in²) B - Rear: Ride height 153 mm below rear end of chassis siderail - Tyre pressures 2.2 bar (32 lb/in²) Ride height settings - Evora Sport 410 A - Front: Ride height 125 mm below front end of chassis siderail - Tyre pressures 2.0 bar (29 lb/in²) B - Rear: Ride height 147 mm below rear end of chassis siderail - Tyre pressures 2.2 bar (32 lb/in²) Note: Also ensure standard road wheels are fitted with sizes - 19" Front, 20" Rear Total Toe Optimum Tolerance range Model - Evora 400 + 0.14° (Toe In) +/- 0.04° Model - Evora Sport 410 + 0.16° (Toe In) +/- 0.04°

Toe per Wheel Model - Evora 400 Model - Evora Sport 410

Optimum Tolerance range Maximum difference (side/side) + 0.07° +/- 0.02° 0.04° + 0.08° +/- 0.02° 0.04°

Camber Model - Evora 400 Model - Evora Sport 410

Optimum Tolerance range Maximum difference (side/side) -0.5° +/- 0.10° 0.2° -0.9° +/- 0.10° 0.2°

Front of vehicle

Front of vehicle

Caster Optimum Tolerance range Maximum difference (side/side) Model - Evora 400 + 5.0° +/- 0.10° 0.2° Model - Evora Sport 410 + 5.0° +/- 0.10° 0.2° Front of vehicle

Page 7

EVORA 400

Updated 14th December 2016



Lotus Service Notes

Section TDA

REAR SUSPENSION Type: Independent. Upper and lower lightweight forged alloy wishbones; co-axial coil spring/telescopic damper unit; tubular anti-roll bar Ride height settings - Evora 400 A - Front: Ride height 130 mm below front end of chassis siderail - Tyre pressures 2.0 bar (29 lb/in²) B - Rear: Ride height 153 mm below rear end of chassis siderail - Tyre pressures 2.2 bar (32 lb/in²) Ride height settings - Evora Sport 410 A - Front: Ride height 125 mm below front end of chassis siderail - Tyre pressures 2.0 bar (29 lb/in²) B - Rear: Ride height 147 mm below rear end of chassis siderail - Tyre pressures 2.2 bar (32 lb/in²) Note: Also ensure standard road wheels are fitted with sizes - 19" Front, 20" Rear Front of vehicle Total Toe Model - Evora 400 Model - Evora Sport 410

Optimum Tolerance range +0.4° (Toe In) +/- 0.04° +0.6° (Toe In) +/- 0.04°

Front of vehicle Toe per Wheel Optimum Tolerance range Maximum difference (side/side) Model - Evora 400 + 0.2° +/- 0.02° 0.04° Model - Evora Sport 410 + 0.3° +/- 0.02° 0.04°

Camber Model - Evora 400 Model - Evora Sport 410

Optimum Tolerance range Maximum difference (side/side) - 1.80° +/- 0.1° 0.2° - 2.10° +/- 0.1° 0.2°

Page 8

EVORA 400

Updated 14th December 2016



Lotus Service Notes

ELECTRICAL Light Bulbs Headlamps Rear turn indicators Licence plate lamps Interior lamp

Section TDA

Wattage Type 35 D1S electronic igniter/burner unit 21 P21W 5 C5W 5 W5W

Note that other lamps are likely to be long life LED type, serviced only by lamp replacement. System voltage/polarity

12V negative earth

Alternator (Vehicles into cold markets from SOP)

100A

Alternator (Vehicles into hot markets from '17MY approx) 150A Battery (Lead acid service replacement) - type - rating

Varta L3B (T6) 572409068 72 Ah

Battery (Lithium ion service replacement) - type - rating

SB12V25P-SC 100 to 130Ah (equivelant to lead - acid)

Page 9

EVORA 400

Updated 14th December 2016

Lotus Service Notes



Section TDA

TRANSMISSION Type - Manual Designation Differential

6 speed manual type EA60* 'Closed' bevel gear (Limited Slip Differential)

Gear ratio table * Refers to Lotus alternative Sport ratio gear sets which are different than Toyota EA60 application. Gear

Internal ratio

Final drive

1

3.54

3.78

2

1.91

3.78

*3

1.41

3.78

*4

1.09

3.78

*5

0.97

3.24

*6

0.86

3.24

Reverse

3.83

3.24

Type - Automatic Designation Differential

6 speed automatic type U660E Open bevel gear

Gear ratio table Gear

Internal ratio

Final drive

1

3.30

3.68

2

1.90

3.68

3

1.42

3.68

4

1.00

3.68

5

0.73

3.68

6

0.61

3.68

Reverse

4.15

3.68

CLUTCH Type Friction plate diameter Friction plate clamped thickness - new Damper springs Hub material Clamp load - new

EVORA 400

Single dry plate. Diaphragm spring cover. Hydraulic release, self adjusting 228 mm 8.0 mm 4 off Sintered steel 8350N

Page 10



Lotus Service Notes

Section TDA

BRAKES Brake discs Cast iron, curved vane ventilated, 2-piece cross - drilled with rear discs incorporating parking drums Disc dimensions - front 370 x 32 mm - rear 350 x 32 mm. 185 mm drum Callipers A.P. Racing, aluminium alloy body, 4 pistons in opposed pairs. Piston size

- front Leading; 38.2 mm. Trailing; 41.3 mm - rear Leading; 31.75 mm. Trailing; 36.0 mm

Operation Tandem master cylinder with dual diaphragm vacuum servo and Bosch ESP 8.1 ESP (Electronic Stability Program) braking system Parking brake Cable operated drum brakes incorporated into rear discs

STEERING Type Turns, lock to lock Gear ratio

Power assisted rack and pinion 2.86 47mm rack movement/steering wheel revolution

FUEL CONSUMPTION (Evora 400) (Mpg [L/100km]) Manual 1999/100/EC

- urban - extra urban - combined

20.8 (13.6) 38.7 (7.3) 29.1 (9.7)

Automatic

- urban - extra urban - combined

20.0 (14.4) 39.8 (7.1) 29.1 (9.7)

FUEL CONSUMPTION (Evora Sport 410) (Mpg [L/100km]) Manual 1999/100/EC

- urban - extra urban - combined

20.8 (13.6) 38.7 (7.3) 29.1 (9.7)

Automatic

- urban - extra urban - combined

19.2 (14.7) 39.2 (7.2) 28. (10.0)

EVORA 400

Page 11