Original BMW Accessories. Installation Instructions


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Original BMW Accessories. Installation Instructions. Park Distance Control (PDC) Retrofit Kit BMW 3 Series Coupé (E 92) BMW 3 Series Convertible (E 93)

These installation instructions are not valid for cars with the aerodynamics package or M sport package SA 337) Retrofit kit No.:

66 20 0 418 636 66 20 0 418 637 66 20 0 428 637

Park Distance Control retrofit kit, rear Park Distance Control retrofit kit, front Park Distance Control retrofit kit, rear

Installation time The installation time for the rear PDC retrofit and the front PDC upgrade/retrofit is approx. 3.5 hours each. If the rear PDC retrofit and the front PDC upgrade are installed at the same time, the installation time is approx. 5.5 hours. The installation time may vary depending on condition of the car and the equipment in it. The installation time given does not include time needed for programming/encoding. The total costs for the programming time should be taken into account when calculating retrofitting costs (reimbursement through warranty is not permissible). Important information These installation instructions are primarily designed for use within the BMW dealership organisation and by authorised BMW service companies. In any event, the target group for these installation instructions is specialist personnel trained on BMW cars with the appropriate specialist knowledge. All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals and work instructions in a rational order using the prescribed tools (special tools) and observing current health and safety regulations. If you experience installation or function problems, limit troubleshooting to approx. 0.5 hours for mechanical or 1.0 hour for electrical work. In order to reduce costs and avoid any additional expense, send a query immediately to the Technical Parts Support via the Aftersales Assistance Portal (ASAP). Specify the following information: - Chassis number - Part number of the retrofit kit - A precise description of the problem - Work steps already carried out Do not archive the hard copy of these installation instructions since daily updates are made by ASAP! Pictograms Denotes instructions that draw your attention to special features.



Denotes the end of the instruction or other text.

© BMW AG, Munich

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Installation information Ensure that the cables and/or lines are not kinked or damaged as you install them in the car. The costs thereby incurred will not be reimbursed by BMW AG. Additional cables/lines that you install must be secured with cable ties. If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used. After the installation work, the retrofit must be programmed / coded via the Retrofit or Conversion path. All pictures show LHD cars; proceed accordingly on RHD cars. Ordering instructions Check colour versions and technical equipment. The following parts are not supplied in the kits and must be ordered separately (see EPC for part number and details). For rear PDC retrofit - Control unit D - Sensors I For front PDC upgrade/retrofit - Control unit P - Sensors T - Clip trim Y - Centre console switch centre Z List of special equipment The following special equipment must be taken into consideration when installing the retrofit kit: SA 235 SA 507 SA 606 SA 609 SA 663

Towing hitch Park Distance Control (PDC), rear Business navigation system Professional navigation system BMW Professional radio

Special tools required 00 9 317, Installation wedges

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Table of contents Section

Page

1.

Rear PDC retrofit parts list (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.

Rear PDC retrofit parts list (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.

Front PDC upgrade/retrofit parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4.

Preparatory work (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5.

Preparatory work (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6.

Rear PDC retrofit connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7.

Front PDC upgrade/retrofit connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

8.

Rear PDC retrofit installation and cabling diagram (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

9.

Rear PDC retrofit installation and cabling diagram (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

10. Front PDC upgrade/retrofit installation and cabling diagram (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 11. Front PDC upgrade/retrofit installation and cabling diagram (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 12. Installing the sensors at the rear (rear PDC retrofit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 13. Installing the front sensors (front PDC upgrade/retrofit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 14. Installing the signal generator (cars built before 09/07 without SA 606/609/663 only) . . . . . . . . . . . . . . . . . 18 15. Installing the control module (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 16. Installing the control module (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 17. Installing and connecting the rear PDC wiring harnesses (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 18. Installing and connecting the rear PDC wiring harnesses (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 19. Connecting power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 20. Installing and connecting the front PDC wiring harness (all cars) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 21. Installing and connecting the front PDC wiring harnesses (E92 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 22. Installing and connecting the front PDC wiring harnesses (E93 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 23. Installing the centre console switch centre (front PDC upgrade/retrofit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 24. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 25. Front and rear PDC circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

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1.

Rear PDC retrofit parts list (E92 only)

A C

B

F

E L

M

G

H

I

J

D

K

N

092 0032 Z

Legend A

Rear PDC wiring harness

B

Supply cable

C

Signal generator cable (for cars built before 09/07 without SA 606/609/663 only)

D

Control unit (not supplied in the retrofit kit)

E

Module holder

F

Speed nut (3x)

G

Self-tapping screw 4.8 x 16 mm (3x)

H

Rear signal generator (for cars built before 09/07 without SA 606/609/663 only)

I

Sensor (4x, not supplied in the retrofit kit)

J

Disconnecting ring (4x)

K

Sensor holder (4x, different coding)

L

Fusible link 5 A

M

Miniature connector (3x)

N

Cable tie 200 x 3.6 mm (20x)

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2.

Rear PDC retrofit parts list (E93 only)

A C

B

E L

G M

H

I

J

D

K

N

093 0001 Z

Legend A

Rear PDC wiring harness

B

Supply cable

C

Signal generator cable (for cars built before 09/07 without SA 606/609/663 only)

D

Control unit (not supplied in the retrofit kit)

E

Module holder

F

Part deleted

G

Screw M5 x 12 mm (2x)

H

Rear signal generator (for cars built before 09/07 without SA 606/609/663 only)

I

Sensor (4x, not supplied in the retrofit kit)

J

Disconnecting ring (4x)

K

Sensor holder (4x, different coding)

L

Fusible link 5 A

M

Miniature connector (3x)

N

Cable tie 200 x 3.6 mm (20x)

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3.

Front PDC upgrade/retrofit parts list

O

Q

P

R

S BMW NAVIGATION PROFESSIONAL

T

U

V

W

X

Y

Z

092 0033 Z

Legend O

Cable tie 200 x 3.6 mm (20x)

P

Control unit (not supplied in the upgrade kit)

Q

Front signal generator (for cars built before 09/07 without SA 606/609/663 only)

R

Adapter (for cars built before 09/07 without SA 606/609/663 only)

S

Front PDC wiring harness

T

Sensor (4x, not supplied in the upgrade kit)

U

Disconnecting ring (4x)

V

SW 18-pin socket casing

W

SW 2-pin socket casing (for cars built before 09/07 without SA 606/609/663 only)

X

Sensor holder (4x, different coding)

Y

Trim (for cars without centre console switch centre, not supplied in upgrade kit)

Z

Centre console switch centre (not supplied in the retrofit kit)

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4.

Preparatory work (E92 only) TIS No. ---

Conduct a brief test Disconnect negative pole of battery

12 00 ...

The following components must be removed first of all Rear PDC retrofit Rear bumper trim

51 12 000

Luggage compartment floor trim

51 47 101

Right luggage compartment wheel arch trim

51 47 161

Side trim at rear right (for cars built before 09/07 without SA 606/609/663 only)

51 43 002

Backrest side section, rear seat, right

52 26 008

Door sill strip, rear (interior) right

51 47 030

Door sill strip, front (interior) right

51 47 000

Side footwell trim on right A pillar

51 43 070

Trim at the bottom right of the dashboard

51 45 181

Glovebox

51 16 366 ---

Release fuse holder Front PDC upgrade/retrofit Front bumper trim

51 11 000

Trim at the bottom right of the dashboard

51 45 181

Pedal trim (for cars built before 09/07 without SA 606/609/663 only)

51 45 185

Side footwell trim on right A pillar

51 43 070

Heating/air-conditioning control

64 11 377

Switch centre, centre console

61 31 052/054

Door sill strip, front (interior) right

51 47 000

Door sill strip, rear (interior) right

51 47 030

Backrest side section, rear seat, right

52 26 008

Luggage compartment floor trim

51 47 101

Right luggage compartment wheel arch trim

51 47 161

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5.

Preparatory work (E93 only) TIS No. ---

Conduct a brief test Disconnect negative pole of battery

12 00 ...

The following components must be removed first of all Rear PDC retrofit Rear bumper trim

51 12 000

Luggage compartment floor trim

51 47 101

Right luggage compartment wheel arch trim

51 47 161

Rear seat

52 24 005

Rear seat backrest

52 24 010 ---

Rear backrest partition Side trim bottom part at rear right (for cars built before 09/07 without SA 606/609/663 only)

51 43 015

Door sill strip, front (interior) right

51 47 000

Side footwell trim on right A pillar

51 43 070

Trim at the bottom right of the dashboard

51 45 181

Glovebox

51 16 366 ---

Release fuse holder Front PDC upgrade/retrofit Front bumper trim

51 11 000

Trim at the bottom right of the dashboard

51 45 181

Pedal trim (for cars built before 09/07 without SA 606/609/663 only)

51 45 185

Side footwell trim on right A pillar

51 43 070

Heating/air-conditioning control

64 11 377

Switch centre, centre console

61 31 052/054

Door sill strip, front (interior) right

51 47 000

Rear seat

52 24 005

Rear seat backrest

52 24 010 ---

Rear backrest partition

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6.

Rear PDC retrofit connection diagram

A A1

A2 A3

B1 B2 B3 B4

A4

B

A5

B5

C C1

C2 C3 090 0173 Z

Branch/ Item

Signal

Cable colour / Cross-section

Connection site in the car

Abbreviation / Slot

Rear PDC wiring harness

---

---

---

---

A1

Natural 18-pin socket casing

---

---

On control unit D

X18013

A2

SW 3-pin socket casing

---

---

On sensor I , rear right outside

X18023

A

Designation

A3

SW 3-pin socket casing

---

---

On sensor I , rear right inside

X18022

A4

SW 3-pin socket casing

---

---

On sensor I , rear left inside

X18021

A5

SW 3-pin socket casing

---

---

On sensor I , rear left outside

X18020

B

Supply cable

B1

Double flat spring contact

---

---

Terminal 15

GN/WS

Eyelet M6

Terminal 31

On joint connector, in footwell on passenger side

X10012

To standard wiring harness, in footwell on passenger side

X15001

To standard wiring harness, in footwell on passenger side

X15002

---

On control unit D

X300

Brown/black 0.50 mm2

B3

Twisted cable

CAN high

OR/GN 0.35 mm2

B4

Twisted cable

CAN low

GN 0.35 mm2

---

--X11003 PIN 8 X11001 PIN 7

0.50 mm2

B2

--Cars built before 03/07 only To fuse holder A4010, 15-pin BL plug Cars built after 03/07 only To fuse holder A4010, 15-pin BL plug

B5

SW 12-pin socket casing

C

Signal generator cable

---

---

For cars built before 09/07 without SA 606/609/663 only

C1

SW 2-pin socket casing

---

---

On rear signal generator H

X14279

C2

Socket contact

With branch B5 on control unit D

X300 PIN 4

With branch B5 on control unit D

X300 PIN 10

LS_HI+

BL/GN 0.35 mm2

C3

Socket contact

LS_HI-

SW/GN 0.35 mm2

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7.

Front PDC upgrade/retrofit connection diagram

S9-S20 S

S1 S2 S3

S7

W

V

S8

S4 S5

S6

092 0056 Z

Branch/ Item

Designation

Signal

Cable colour / Cross-section

S

Front PDC wiring harness

---

---

S1

SW 3-pin socket casing

---

---

Connection site in the car

Abbreviation / Slot

---

---

On sensor T, front right outside

X18019

S2

SW 3-pin socket casing

---

---

On sensor T, front right inside

X18018

S3

SW 3-pin socket casing

---

---

On sensor T, front left inside

X18017

S4

SW 3-pin socket casing

S5

Socket contact, 2.5 mm

--LS_VO+

--BL/GR 0.35 mm2

S6

Socket contact, 2.5 mm

LS_VO-

SW/RT 0.35 mm2

S7

Socket contact

LS_VO+

BL/GR 0.35 mm2

S8

Socket contact

LS_VO-

SW/RT 0.35 mm2

© BMW AG, Munich

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On sensor T, front left outside

X18016

Only for cars built before 09/07 without SA 606/609/663 With socket casing W on front signal generator Q Only for cars built after 09/07 or with SA 606/609/663 Insulate and tie back

X14278 PIN 1

Only for cars built before 09/07 without SA 606/609/663 With socket casing W on front signal generator Q Only for cars built after 09/07 or with SA 606/609/663 Insulate and tie back

X14278 PIN 2

Only for cars built before 09/07 without SA 606/609/663 With branch B5 to the control module P Only for cars built after 09/07 or with SA 606/609/663 Insulate and tie back

X300 PIN 5

Only for cars built before 09/07 without SA 606/609/663 With branch B5 to the control module P Only for cars built after 09/07 or with SA 606/609/663 Insulate and tie back

X300 PIN 11

---

---

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7. Front PDC upgrade/retrofit connection diagram

S9-S20 S

S1 S2 S3

S7

W

V

S8

S4 S5

S6

092 0056 Z

Branch/ Item S9

Designation Socket contact

Signal

Cable colour / Cross-section

U_WVR

GN/VI

Connection site in the car With socket casing V to control unit P

X18362 PIN 8

With socket casing V to control unit P

X18362 PIN 11

With socket casing V to control unit P

X18362 PIN 17

With socket casing V to control unit P

X18362 PIN 7

With socket casing V to control unit P

X18362 PIN 10

With socket casing V to control unit P

X18362 PIN 16

With socket casing V to control unit P

X18362 PIN 6

With socket casing V to control unit P

X18362 PIN 3

With socket casing V to control unit P

X18362 PIN 15

With socket casing V to control unit P

X18362 PIN 5

With socket casing V to control unit P

X18362 PIN 2

With socket casing V to control unit P

X18362 PIN 14

X18362

0.35 mm2 S10

Socket contact

M_WVR

BR/GE 0.35 mm2

S11

Socket contact

D_WVR

GE/BR 0.35 mm2

S12

Socket contact

U_WVMR

GN/GR 0.35 mm2

S13

Socket contact

M_WVMR

BR/BL 0.35 mm2

S14

Socket contact

D_WVMR

GE/SW 0.35 mm2

S15

Socket contact

U_WVML

GN/BR 0.35 mm2

S16

Socket contact

M_WVML

Brown/black 0.35 mm2

S17

Socket contact

D_WVML

GE/GN 0.35 mm2

S18

Socket contact

U_WVL

GN/SW 0.35 mm2

S19

Socket contact

M_WVL

BR/WS 0.35 mm2

S20

Socket contact

D_WVL

GE/GR 0.35 mm2

V

SW 18-pin socket casing

W

SW 2-pin socket casing

Abbreviation / Slot

---

---

To control unit P

---

---

For cars built before 09/07 without SA 606/609/663 only On front signal generator Q X14278

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8.

Rear PDC retrofit installation and cabling diagram (E92 only)

1

B

H

C

D

I

A I

1* 092 0034 Z

Legend A

Rear PDC wiring harness

B

Supply cable

C

Signal generator cable (for cars built before 09/07 without SA 606/609/663 only)

D

Control unit

H

Rear signal generator (for cars built before 09/07 without SA 606/609/663 only)

I

Sensors

1

LHD cars only Terminal 15 pick-up on fuse holder, plug X11003 or X11003 Terminal 31 pick-up on joint connector X10012 CAN high and CAN low pick-up on standard wiring harness X15001 and X15002

1* RHD cars only Terminal 15 pick-up on fuse holder, plug X11003 or X11003 Terminal 31 pick-up on joint connector X10012 CAN high and CAN low pick-up on standard wiring harness X15001 and X15002

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9.

Rear PDC retrofit installation and cabling diagram (E93 only)

B

1

H

A

I

C D A

I

1*

093 0002 Z

Legend A

Rear PDC wiring harness

B

Supply cable

C

Signal generator cable (for cars built before 09/07 without SA 606/609/663 only)

D

Control unit

H

Rear signal generator (for cars built before 09/07 without SA 606/609/663 only)

I

Sensors

1

LHD cars only Terminal 15 pick-up on fuse holder, plug X11001 Terminal 31 pick-up on joint connector X10012 CAN high and CAN low pick-up on standard wiring harness X15001 and X15002

1* RHD cars only Terminal 15 pick-up on fuse holder, plug X11001 Terminal 31 pick-up on joint connector X10012 CAN high and CAN low pick-up on standard wiring harness X15001 and X15002

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10. Front PDC upgrade/retrofit installation and cabling diagram (E92 only)

S

P

T Q*

Z

T Q 092 0035 Z

Legend P

Control unit

Q

S

For LHD cars built before 09/07 without SA 606/609/663 only Signal generator front For RHD cars built before 09/07 without SA 606/609/663 only Signal generator front Front PDC wiring harness

T

Sensors

Z

Switch centre, centre console

Q*

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11. Front PDC upgrade/retrofit installation and cabling diagram (E93 only)

S P

T Q*

Z

T Q 093 0003 Z

Legend P

Control unit

Q

S

For LHD cars built before 09/07 without SA 606/609/663 only Signal generator front For RHD cars built before 09/07 without SA 606/609/663 only Signal generator front Front PDC wiring harness

T

Sensors

Z

Switch centre, centre console

Q*

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12. Installing the sensors at the rear (rear PDC retrofit) Clean and degrease the bumper trim (1) at the gluing points (2).

18 mm

2

Drill through the bumper trim (1) in the centre of the marked holes (3) using a 3 mm twist drill bit.

3

Enlarge the holes in the bumper trim (1) using a 18 mm step drill.

1

Deburr the edges of the holes.

2 3 18 mm

092 0058 Z

Fit sensors I into disconnecting rings J.

I

J 092 0036 Z

Fit sensors I into sensor holders K.

I

K

I K

092 0037 Z

I

I

K

K

Sensor holders K are coded. Check the descriptions on sensor holders K. The connection plugs for sensors I point towards the inside of the bumper trim (1). Affix sensor holders K to the bumper trim (1) as per the descriptions: - HI to the inside - HA to the outside

1

© BMW AG, Munich

K

092 0038 Z

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13. Installing the front sensors (front PDC upgrade/retrofit) Clean and degrease the bumper trim (1) at the gluing points (2).

18 mm

2

Drill through the bumper trim (1) in the centre of the marked holes (3) using a 3 mm twist drill bit.

3

Enlarge the holes in the bumper trim (1) using a 18 mm step drill. Deburr the edges of the holes.

2 3

1 18 mm

092 0059 Z

Fit sensors T into disconnecting rings U.

T U 092 0039 Z

T

Fit sensors T into sensor holders X.

X 092 0040 Z

T

T

T

X

X X

1

© BMW AG, Munich

Sensor holders X are coded. Check the descriptions on sensor holders X. The connection plugs for sensors T point towards the inside of the bumper trim (1). Affix sensor holders X to the bumper trim (1) as per the descriptions: - VLI to the left inside - VRI to the right inside - VA to the outside

X

092 0041 Z

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14. Installing the signal generator (for cars built before 09/07 without SA 606/609/663 only) Rear PDC retrofit E92 only Fit rear signal generator H into the side trim (1).

1

H

Connect branch C1 to rear signal generator H. Install the side trim (1) as described in TIS RA 51 43 002.

C1

Route signal generator cable C along the standard wiring harness to the right-hand side of the boot.

C 092 0015 Z

E93 only

H

1

Fit rear signal generator H into the side trim (1). Connect branch C1 to rear signal generator H.

C1

Install the side trim (1) as described in TIS RA 51 43,015. Route signal generator cable C to right partition.

C 093 0004 Z

Front PDC upgrade/retrofit All cars R

Clip front signal generator Q into adapter R. Clip the adapter R into the pedal trim (1). Q/R

The interlocks on front signal generator Q, adapter R and pedal trim (1) are coded. They will only fit into one position.

Q 1 092 0042 Z

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15. To install the control module (E92 only) Rear PDC retrofit

1

Place speed nuts F into the right-hand boot side section (1).

F

090 0187 Z

Insert control unit D into module holder E.

D E 090 0188 Z

Front PDC upgrade/retrofit Insert the control module P into the module holder E.

P E 092 0043 Z

Insert module holder E into the right-hand boot side section and secure it with self-tapping screws G.

G E

090 0190 Z

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16. To install the control module (E93 only) Rear PDC retrofit

1

2 E G

The module holder guide (1) E must be inserted into the brace (2). Insert module holder E into brace (2) and secure with screws G.

093 0005 Z

Insert control unit D into module holder E.

E D 093 0006 Z

Front PDC upgrade/retrofit Insert the control module P into the module holder E.

E P 093 0007 Z

© BMW AG, Munich

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17. To install and connect the rear PDC wiring harnesses (E92 only) Cars without SA 235 only Remove the sealing stopper (1) from the right rear closing panel (2).

1 2 090 0291 Z

Cars with SA 235 only Mark the specified dimensions on the rear closing panel (1).

1

Drill through the rear closing panel (1) at the drilling point (2) and enlarge the hole using a 40 mm step drill bit.

30 mm

Deburr the hole and coat the bare surfaces with preservative.

2

26 mm

090 0290 Z

All cars

1

A

Route branch A1 to the boot and insert the grommet (2).

A1

2

Route rear PDC wiring harness A into the holding lugs on the holder (1). Connect branches A2–A5 to sensors I (not shown). Fit the bumper trim.

A5

A4

A3

A2

090 0191 Z

For cars built before 09/07 without SA 606/ 609/663 only

C

Route signal generator cable C to control unit D.

A1

Connect branches C2 and C3 to branch B5 as follows:

C2 D

B5 C3

- Branch C3, SW/GN cable, to PIN 10 All cars

090 0192 Z

© BMW AG, Munich

- Branch C2, BL/GN cable, to PIN 4

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Connect branch A1 and branch B5 to the control module D.

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18. To install and connect the rear PDC wiring harnesses (E93 only) Cars without SA 235 only Remove the sealing stopper (1) from the right rear closing panel (2).

1 2

093 0025 Z

Cars with SA 235 only Remove the battery to prevent any damage when drilling. Drill through the rear closing panel (1) at the circular gradation (2) using a 40 mm step drill bit.

1

Deburr the hole (3) and prime the bare surfaces.

2

3

093 0008 Z

All cars

1

A

A1

Route branch A1 to the boot and insert the grommet (2).

2

Route rear PDC wiring harness A into the holding lugs on the holder (1). Connect branches A2–A5 to sensors I (not shown). Fit the bumper trim.

A5

A4

A3

1

A2

090 0191 Z

A1

Route branch A1 in the cable duct (1) along the standard wiring harness to the installation site of the control module D (not shown).

093 0009 Z

© BMW AG, Munich

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18. To install and connect the rear PDC wiring harnesses (E93 only) For cars built before 09/07 without SA 606/ 609/663 only

A1 C2

C 1

C3

Route signal generator cable C to control unit D. Connect branches C2 and C3 to branch B5 as follows:

B5

- Branch C3, SW/GN cable, to PIN 10 All cars

D 093 0010 Z

© BMW AG, Munich

- Branch C2, BL/GN cable, to PIN 4

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Connect branch A1 and branch B5 to the control module D.

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19. To connect power supply E92 only

B1-B4

1

Route branches B1–B4 along the standard wiring harness to the fuse holder (1).

092 0044 Z

E93 only

B1-B4

1

Route branches B1–B4 along the standard wiring harness to the fuse holder (1).

093 0011 Z

Cars built before 03/07 only Connect branch B1, GN/WS cable, to PIN 8 of plug X11003 (BL 15-pin).

M B1 1

If PIN 8 is already occupied, disconnect socket contact from branch B1 and with miniature connector M connect to existing cable. Cars built after 03/07 only Connect branch B1, GN/WS cable, to PIN 7 of plug X11001 (BL 15-pin).

X11001

X11003

092 0055 Z

If PIN 7 is already occupied, disconnect socket contact from branch B1 and with miniature connector M connect to existing cable. All cars Route branch B2, brown/black cable, to the footwell on the passenger side. Secure branch B2 to joint connector X10012 (cable colours BR/SW).

X10012 B2 092 0045 Z

© BMW AG, Munich

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19. To connect power supply Connect branch B3, orange/green cable, and branch B4, green cable, to the cables of the same colours on the twisted cables (1) on the standard wiring harness using miniature connectors M.

B3 1 M 1

B4

092 0054 Z

Cars built before 03/07 only Fit the fuse holder (1). Insert fusible link L into slot F 28.

L 1 092 0047 Z

Cars built after 03/07 only Fit the fuse holder (1). Insert fusible link L into slot F 28.

L 5

A

1

092 0120 Z

© BMW AG, Munich

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20. To install and connect the front PDC wiring harness (all cars) Connect front PDC wiring harness A to the holder (1) with cable ties and route it to behind the right headlight.

S

Connect branches S1–S4 to sensors T (not shown).

1 S1

Fit the bumper trim.

S2

S3

S4 090 0198 Z

1

Route front PDC wiring harness S along the standard wiring harness through grommets (1) and (2) into the interior.

2 S

090 0199 Z

Only cars built after 09/07 or with SA 606/ 609/663 Insulate and tie back branch S5, blue/grey cable, and branch S6, black/red cable. For cars built before 09/07 without SA 606/ 609/663 only

S5-S6

Route branch S5, blue/grey cable, and branch S6, black/red cable, along the standard wiring harness to the pedal trim (1).

1 092 0060 Z

Connect branches S5 and S6 to socket casing W as follows: - Branch S5, blue/grey cable, to PIN 1

S6

1

- Branch S6, black/red cable, to PIN 2 Connect socket casing W to front signal generator Q.

S5 W

Q

Fit the pedal trim (1).

092 0048 Z

© BMW AG, Munich

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21. To install and connect the front PDC wiring harnesses (E92 only) Route branches S7–S20 along the standard wiring harness to control unit P.

P

S7-S20

092 0061 Z

Connect branches S9–S20 to socket casing V as follows: - Branch S9, green/violet cable, to PIN 8 - Branch S10, brown/yellow cable, to PIN 11 - Branch S11, yellow/brown cable, to PIN 17

V

- Branch S12, green/grey cable, to PIN 7

S9-S20

- Branch S13, brown/blue cable, to PIN 10 - Branch S14, yellow/black cable, to PIN 16 - Branch S15, green/brown cable, to PIN 6

092 0050 Z

- Branch S16, blue/black cable, to PIN 3 - Branch S17, yellow/green cable, to PIN 15 - Branch S18, green/black cable, to PIN 5 - Branch S19, blue/white cable, to PIN 2 - Branch S20, yellow/grey cable, to PIN 14

In cars with an existing SA 507, branch B5 corresponds to plug X300 already fitted in the car.

V

Only cars built after 09/07 or with SA 606/609/663

S7 P

B5 S8 092 0051 Z

Insulate and tie back branches S7 and S8. For cars built before 09/07 without SA 606/609/663 only Connect branches S7 and S8 to branch B5 as follows: - Branch S7, blue/grey cable, to PIN 5 - Branch S8, black/red cable, to PIN 11 All cars Connect branch B5 and socket casing V on control unit P.

© BMW AG, Munich

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22. To install and connect the front PDC wiring harnesses (E93 only) Route branches S7–S20 along the standard wiring harness to control unit P.

S7-S20

P

093 0012 Z

Connect branches S9–S20 to socket casing V as follows: - Branch S9, green/violet cable, to PIN 8 - Branch S10, brown/yellow cable, to PIN 11 - Branch S11, yellow/brown cable, to PIN 17

V

- Branch S12, green/grey cable, to PIN 7

S9-S20

- Branch S13, brown/blue cable, to PIN 10 - Branch S14, yellow/black cable, to PIN 16 - Branch S15, green/brown cable, to PIN 6

092 0050 Z

- Branch S16, blue/black cable, to PIN 3 - Branch S17, yellow/green cable, to PIN 15 - Branch S18, green/black cable, to PIN 5 - Branch S19, blue/white cable, to PIN 2 - Branch S20, yellow/grey cable, to PIN 14

In cars with an existing SA 507, branch B5 corresponds to plug X300 already fitted in the car.

V S7 S8

Only cars built after 09/07 or with SA 606/ 609/663

B5

P 093 0013 Z

Insulate and tie back branches S7 and S8. For cars built before 09/07 without SA 606/ 609/663 only Connect branches S7 and S8 to branch B5 as follows: - Branch S7, blue/grey cable, to PIN 5 - Branch S8, black/red cable, to PIN 11 All cars Connect branch B5 and socket casing V on control unit P.

© BMW AG, Munich

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23. To install the centre console switch centre (front PDC upgrade/retrofit) Clip the centre console switch centre Z into the trim Y.

Z Y BMW NAVIGATION PROFESSIONAL

092 0052 Z

Y 1

Clip trim Y into the trim for the centre instrument panel. Connect the plug (1) from centre console switch centre Z to the heating/air-conditioning control (2). Clip in the heating/air-conditioning control (2).

BMW NAVIGAT ION

PROFESSIONAL

2

Z 092 0053 Z

© BMW AG, Munich

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24. Concluding work and coding These retrofit systems require encoding. - Connect the battery Cars with an existing rear PDC only - Encode/program the front PDC retrofit via path Conversion All cars - Encode/program the retrofit via path Retrofit - Conduct a brief test - Conduct a function test - Re-fit the car components as required

© BMW AG, Munich

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5A

F28

B30/T*

B31/T*

B32/T*

B33/T*

X10012/

7

B2*

B1*

X11001/

5A

F28

8

B1*

X11003/

A4010

X15001/ X18016/

B3*

3

2

1

S4*

X15002/

X18017/

3

2

1

S3*

X18018/

3

2

1

S2*

X18019/

3

2

1

S1*

0,35 GE/BR

0,35 BR/GE

0,35 GN/VI

0,35 GE/SW

0,35 BR/BL

0,35 GN/GR

0,35 GE/GN

0,35 BR/SW

0,35 GN/BR

0,35 GE/GR

X18362/

X300/ B5*

0,35 BR/WS

0,35 GN/SW

0,35 GN

0,35 OR/GN

0,50 BR/SW

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0,50 GN/WS

B4*

7

12

Kl. 15

KL. 31

8

2

CAN_H

5

V*

CAN_L

2

6

14

3

15

7

10

16

8

11

17

U_WVL

M_WVL

D_WVL

U_WVML

M_WVML

D_WVML

U_WVMR

M_WVMR

D_WVMR

U_WVR

M_WVR

D_WVR

U_WHL

M_WHL

D_WHL

U_WHML

M_WHML

D_WHML

U_WHMR

M_WHMR

D_WHMR

U_WHR

M_WHR

D_WHR

A81/D*/ P* LS_VO+

5

LS_HI+

11

4

LS_HI-

10

X18013/

B5*

1

2

1

2

W*

11

7

17

10

16

6

3

15

5

2

14

0,35 GE/BR

0,35 BR/GE

0,35 GN/VI

0,35 GE/SW

0,35 BR/BL

0,35 GN/GR

0,35 GE/GN

0,35 BR/SW

0,35 GN/BR

0,35 GE/GR

0,35 GN/SW

0,35 SW/GN

0,35 BL/GN

0,35 SW/RT

0,35 BL/GR

8/2007

X14278/

8

A1*

0,35 BR/WS

X300/

LS_VO-

X14279/ C1* 3

H40/Q*

2

1

3

2

1

3

2

1

3

X18020/

X18021/

X18022/

X18023/

A5*

A4*

A3*

A2*

2

1

H45/H*

(Z/Z)

B34/I*

B35/I*

B36/I*

B37/I*

31

092 0057 Z

25. Front and rear PDC circuit diagram

© BMW AG, Munich

A4010

25. Front and rear PDC circuit diagram Legend A81

Control unit, D* rear PDC and P* front PDC

A4010

Fuse holder

B30B33

Front sensors, T*

B34B37

Rear sensors, I*

H40

Front signal generator, Q* (for cars built before 09/07 without SA 606/609/663 only)

H45

Rear signal generator, H* (for cars built before 09/07 without SA 606/609/663 only)

X300

12-pin SW socket casing, B5*

X10012 Terminal 31 pick-up joint connector contact, B2* X11001 15-pin BL socket casing, B1* (cars built after 03/07 only) X11003 15-pin BL socket casing, B1* (cars built before 03/07 only) X14278 2-pin SW socket casing, W* (cars built before 09/07 without SA 606/609/663 only) X14279 2-pin SW socket casing, C1* (cars built before 09/07 without SA 606/609/663 only) X15001 Open cable, CAN high pick-up, B3* X15002 Open cable, CAN low pick-up, B4* X18013 18-pin natural socket casing, A1* X18016 3-pin SW socket casing, S4* X18017 3-pin SW socket casing, S3* X18018 3-pin SW socket casing, S2* X18019 3-pin SW socket casing, S1* X18020 SW 3-pin socket casing, A5* X18021 3-pin SW socket casing, A4* X18022 Black 3-pin socket casing, A3* X18023 3-pin SW socket casing, A2* X18362 18-pin SW socket casing, V* All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram.

Cable colours BL BR GE GN GR

© BMW AG, Munich

Blue Brown Yellow Green Grey

OR RT SW VI WS

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Orange Red Black Violet White

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