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Management software for multiple variety, small lot production

Once the production schedule is input, operation will be performed automatically. Production results, system utilization and other data can be checked on the MAZATROL SmoothX and SmoothG CNC. If connected to a network (prepared by user), system data are accessible on office PCs, tablets and smart phones.

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Monitoring

Home screen

2

System monitoring screen

Production schedule display

To assist the operator, displays such as the production schedule and the list of missing tools are available.

Missing tools display

Production scheudle display

3

Production results display

A wide variety of graphs display the production results for convenient system utilization analysis.

Gant chart screen (One week operation results data)

Analysis screen (Analysis of machining time and setup time)

MPP series 17.04.0 X 99J517117E0

MPP SERIES

System and production status are displayed visually. Monitoring of system operation is extremely convenient.

MPP S

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MPP series

Unmanned operation system for small volume production Compact multiple pallet stocker system The MPP (MULTI PALLET POOL) is a new system to meet the increasing worldwide demand for automation. It is designed to provide high productivity for multiple variety, small lot production.

MPP (6PC) VARIAXIS i-600

MPP (12PC)

MP P series

VARIAXIS i-600

MPP (18PC)

Loading station

VARIAXIS i-600

Compact floor space for multiple pallet stocker

Stocker can be expanded after the initial installation of a MPP in response to increased production requirements

The operation and management of the MPP is performed by the same software used by the Mazak FMS system, which is highly regarded worldwide for its ease of operation and high productivity

All pallets are located the same distance from the center of the pallet stocker for smooth pallet changing.

Thanks to servo motors on all axes, pallet loading / unloading is fast and stable.

Loading station is designed with ergonomic considerations for excellent accessibility to workpieces.

MPP compatible machines

MPP can best be used when ;

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・Automation is required on a limited scale ・Limited floor space prevents a system with a horizontal pallet stocker from being installed ・You can start with a single machine and add the multiple pallet stocker at a later date

5-axis VARIAXIS i-600

Horizontal machining center HCN-4000 (MAZATROL SmoothG)

03

Loading station

Loading station

High speed, high accuracy horizontal machining center

2-level 18 PC stocker system

MPP (18 PC)

+ VARIAXIS i-600 (120 tool magazine)

+ VARIAXIS i-600 (120 tool magazine)

Floor space

56.71 m2 (610 ft²)

Floor space

37.43 m2 (403 ft²)

Compact floor space requirement When compared to systems with horizontal pallet stockers, the same amount of pallets can be stored in a smaller floor space.

8876 mm (349.45")

6 pallets

2 levels

×

2 levels

6 pallets

12 PC

56.25 m2 8470 mm (333.46")

30.2 % Smaller

Workpiece specifications

2 levels

8 pallets

2 levels

630 mm (24.8")

400 kg (882 lbs)

Max. workpiece size (without pallet) HCN-4000

×

16 PC

Max. load (without pallet) HCN-4000

Φ600 mm × H425 mm (Φ23.62" × 16.73")

MPP (VARIAXIS i-600) specifications

×

10 PC

425 mm (16.73")

300 kg (661 lbs)

5 pallets

3 levels

600 mm (23.62")

Max. workpiece size (without pallet) VARIAXIS i-600

×

18 PC

Max. load (without pallet) VARIAXIS i-600

Φ630 mm × H900 mm (Φ24.8" × 35.43")

MPP (HCN-4000) specifications VARIAXIS i-600  

04

Floor space

39.24 m2 (422 ft²)

900 mm (35.43")

×

6 PC

Max. workpiece size (without pallet)

Floor space

10 and 16 pallet storage capacities are available.

3 pallets

Max. load (without pallet)

+ HCN-4000 (120 tool magazine)

Flexible pallet stocker capacity

6, 12 and 18 pallet storage capacities are available.

Pallet size

MPP (16 PC)

+ HCN-4000 (120 tool magazine)

7469 mm (294.06")

Flexible pallet stocker capacity

Number of pallets

2-level 16 PC stocker system

51.3 % Smaller

9313 mm (366.65")

Workpiece specifications

MPP (16 PC) + HCN-4000

(MAZATROL SmoothG)

4217 mm (166.02")

8252 mm (324.88")

Compact floor space requirement When compared to systems with horizontal pallet stockers, the same amount of pallets can be stored in a smaller floor space.

HCN- 4000

MPP (12 PC) + VARIAXIS i-600

7531 mm (289.5")

Variaxis -600

4633 mm (182.4")

Simultaneous 5-axis vertical machining center

 6/12/18 400 mm × 400 mm   (15.75" × 15.75") 300 kg (661 lbs) Φ600 mm × H425 mm (Φ23.62" × 16.73")

HCN-4000 Number of pallets Pallet size Max. load (without pallet) Max. workpiece size (without pallet)

10 / 16 400 mm × 400 mm (15.75" × 15.75") 400 kg (882 lbs) Φ630 mm × H900 mm (Φ24.8" × 35.43")

05

Management software for multiple variety, small lot production

Once the production schedule is input, operation will be performed automatically. Production results, system utilization and other data can be checked on the MAZATROL SmoothX and SmoothG CNC. If connected to a network (prepared by user), system data are accessible on office PCs, tablets and smart phones.

1

Monitoring

Home screen

2

System monitoring screen

Production schedule display

To assist the operator, displays such as the production schedule and the list of missing tools are available.

Missing tools display

Production scheudle display

3

Production results display

A wide variety of graphs display the production results for convenient system utilization analysis.

Gant chart screen (One week operation results data)

Analysis screen (Analysis of machining time and setup time)

MPP series 17.04.0 X 99J517117E0

MPP SERIES

System and production status are displayed visually. Monitoring of system operation is extremely convenient.

MPP S

E

R

I

E

S