SIMULATION & 3D MODELING Hyla Soft and Spatial Integrated Systems
Hyla Soft - Process Simulate Tecnomatix Process Simulation is a digital manufacturing solution for manufacturing process verification in a 3D environment. Process Simulate is a major enabler of speed-to-market by allowing manufacturing organizations to virtually validate manufacturing concepts upfront – throughout the lifecycle of new product introductions. The ability to leverage 3D data of products and resources facilitates virtual validation, optimization and commissioning of complex manufacturing processes, resulting in faster launch and higher production quality.
Features: » 3D simulation » Static and dynamic collision detection » 2D and 3D sections » 3D measurements » Sequencing of operations » Assembly and robotic path planning » Resource modeling (3D and kinematics) » Line and workstations design » Documentation tools » Natively supported JT™ visualization standard » Human tasks simulation © Hyla Soft 2016
» Reach envelopes » Vision window » Postures » Auto grasp wizard » Ergonomics analysis » Discrete and continuous process simulation » Projection of welds on parts » Gun search wizard
» Project arc seam » Torch alignment » Weld gun validation » Design/modify weld gun and tooling geometry and kinematics » Robot reach test » Robot smart placement » Robotic simulation editing » Robotics process simulation » Event-driven simulation » Detailed robot programming » Controller-specific command recognition » Boolean and non-Boolean signals exchange » Robot logic editing and validation » Virtual commissioning » Model control resources (sensors and controlled devices) » Signal definition based on real HW » Simulate internal resource logic (Boolean and analog)
Benefits: » Reduce cost of change with early detection and communication of product design issues » Reduce number of physical prototypes with upfront virtual validation » Optimize cycle times through simulation » Ensure ergonomically safe processes » Reduce cost by re-using standard tools and facilities
» Minimize productions risk by simulating several manufacturing scenarios » Early validation of the mechanical and electrical integrated production processes (PLC and robotics) » Early validation of production commissioning in a virtual environment » Increase process quality by emulating realistic processes throughout the process lifecycle
Spatial Integrated Systems - 3D Scanning, Modeling, Post Development, and Machine Simulation SIS is an expert in 3D scanning and creating digital data from real environments and equipment. SIS has tools to capture small part data so it can be reverse engineered and manufactured or become an asset in a digital environment. SIS also scans and captures data from large objects such as machine tools to create digital environments that can be used in machine simulation in conjunction with kinematic model definitions. SIS uses tools for scanning larger environments such as work cells, plants, or other large spaces that need to be converted into a digital 3D environment. The 3D digital data created during these processes are populated into a digital manufacturing environment consisting of point cloud data, 3D CAD Models, light weight collaborative models, digital images,
Manufacturing Process Simulation
Source: Siemens Tecnomatix Process Simulate
© Hyla Soft 2016
Digital Modeling of G&L CNC Machine Point Cloud Data of G&L CNC Machine
3D Model of G&L CNC Machine
Source: Spatial Integrated Systems (SIS)
and key measurement data. In addition to providing the content that drives much of the manufacturing simulation environment, SIS specializes expertise at the machine level with Post Development, modeling, and kinematic model definitions for machine level simulations.
simulations in a managed environment
Usage & Integration
Process Simulate facilitates the design and validation of manufacturing processes in a 3D dynamic environment. Process Simulate is fully integrated with the manufacturing backbone, Features & Benefits: thus enabling manufacturing engineers to re-use, » Proven process for data collection in large author and validate manufacturing processes. industrial areas and machinery that are in Process Simulate provides an advanced 3D operation environment capable of emulating realistic » No need to shut down operations to gather behavior of manufacturing processes and information optimization of cycle times and process sequence. » Accurate and repeatable Process Simulate facilitates simulation of assembly » Light-weight, portable system with storage processes, human operations and mechanical and power packs with flexibility in operation procedures of tools, devices and robots. Process for resolution, digital image overlay, 360 field Simulate is highly scalable, providing various of view operation all to support quick field engineering disciplines with the data and toolset measurement and digital data capture activities to examine detailed processes and verify them in in a production environment different phases and perspectives. Process Simulate » SIS has created streamlined tools and leverages 3D scanning to accurately and quickly processes for capturing data, creating surfaces model the manufacturing environment, which and solid models for various downstream improves the value of the simulation and efficiently digital uses such as machine and plant fast tracks the modeling process.
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Our vision is to provide innovative technology solutions that advance the way the manufacturing world works.
55 W. Monroe Street Suite 2575 Chicago, IL 60603
Hyla Soft is a global company that provides technology solutions to improve productivity and efficiency within Manufacturing Engineering, Manufacturing Operations and Sales & Operations Planning processes. Leveraging our people, practices and product portfolio, we bring proven enterprise class solutions to all manufacturers.
+1 630.625.0045 +1 630.652.0049
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