IN STEEL TS
NKS TA
WATER STORAGE AND RAINWATER HARVESTING USER MANUAL ABOVE GROUND WATER TANKS
EXPE R
Rainwater Harvesting Solutions
1
Rainwater Harvesting Solutions
CONGRATULATIONS ON THE PURCHASE OF YOUR KINGSPAN WATER STEEL TANK!
TABLE OF CONTENTS System Overview Care and maintenance of your system
2 3–7
Water pump + controller
8
Filters
9
Pump diagrams System diagrams
10 11 – 12
Fault finding
13
Spare parts/Service record/Warranty
14
Your home is now fitted with a complete water storage and rainwater harvesting system. This system collects water from the roof and stores it in your rainwater tank for later use in flushing your toilets, feeding your washing machine and one or more external taps for gardening use.
KINGSPAN WATER – PLANET FRIENDLY STEEL WATER TANKS. MADE TO MEASURE. MADE TO LAST
The system fitted to your home has been proven to save over 40 000 litres of water per year on the average sized home and family. This is a significant benefit to the environment and a savings on your water bill. The complete system is made up of a number of components and like many items around your home requires ongoing care and maintenance. Please take the time to read and understand the contents of this user manual to ensure you get the best performance from your Kingspan Water system.
REMEMBER ALSO… When you’re on the Kingspan Water website to read up on the many handy maintenance tips available to ensure you keep your Kingspan Water tank system operating at peak efficiency.
Should you require further assistance please visit kingspanwater.com.au or call 1300 736 562 nationally.
Rainwater Harvesting Solutions
2
SYSTEM OVERVIEW
Your complete water storage and rainwater harvesting system comprises of the following elements: 1
2
3
Gutters to capture the rain from your roof
Pipe work to feed rainwater into your tank
Rainwater collection
The gutters on your house capture
There are two main types of pipe work
The rainwater tank collects and stores
rainwater running off your roof. These
systems to feed the water to your
the water. Tanks vary in size and shape
gutters direct the rainwater to the
collection tank:
depending on the requirements of local
downpipes, which in turn feed into the rainwater collection tank. It is important
council and building authorities. Your
i. Charged or wet system - connects most
Kingspan Water tank is manufactured
of the down pipes around your home
that these gutters are kept clean and in
from Bluescope AQUAPLATE® material
into an underground pipe work system
good order.
and carries a 10/20 warranty – 10 year
that then feeds into your rainwater
construction warranty and 20 year
tank. You have this type of system if
warranty against corrosion. On some
there is pipe work coming out of the
occasions your builder may have installed
ground next to your tank and feeding
more than one tank on your home. These
into the top, or side, of your tank.
will normally be connected together and will act as one storage tank.
ii. Direct feed system - has the downpipe from the gutter setup to feed directly into your rainwater tank.
1
3
2
3
Rainwater Harvesting Solutions
CARE AND MAINTENANCE OF YOUR SYSTEM Your water storage and rainwater harvesting system will provide many years of faultless operation with regular care and maintenance. It is important that the following care and maintenance is regularly performed.
Cleaning and inspecting your gutters It is important for the proper functioning of your rainwater
If you live in a leafy area it is recommended that you fit a
system that your gutters are kept clean and clear. Regular
suitable gutter guard to help keep the leaves out of you
inspection and cleaning is required to ensure that leaves
gutters. Dirty gutters are the main cause of your rainwater
and other organic material does not enter your down
developing an unpleasant odour, or becoming discoloured.
pipes and collect in the underground pipe work.
Inspect and clean your gutter of all leaves and dirt.
We recommend gutterguard
NOTE: Cleaning your gutters is a dangerous activity and should be carried out with suitable fall protection. We recommend the use of licensed contractors to perform this function.
Cleaning the tank inlet filter The inlet filter to your tank must be kept clean,
depending on your location and the amount of debris
allowing the water from your roof to pass easily into
coming from the roof. Initially, check the filter weekly
your tank. Cleaning frequency of the inlet filter varies
until you determine the frequency required.
ACTION: Remove the filter and hose clean. The use of a scrubbing brush may be required to remove stubborn or dried on debris.
Rainwater Harvesting Solutions
CARE AND MAINTENANCE OF YOUR SYSTEM Cleaning a High-Flow filter (optional) If your tank is fitted with a High-Flow filter system, to
steel sediment control screen will vary depending on the
maintain and clean the High-Flow filter is simple and
location of the tank and the amount of debris coming
requires you to access the stainless steel sediment control
from the roof. Initially it is recommended that you check
screen located inside the Inlet. This should be kept clean on
the stainless steel sediment control screen weekly until
a regular basis to ensure the water from your roof passes
you determine the cleaning frequency that is required.
easily into your tank. Cleaning frequency of the stainless
1. Unscrew the inlet inspection cap.
2. L ocate the arm of the stainless steel sediment control screen.
3. Pull gently to remove the steel sediment control screen.
4. Hose clean the steel sediment control screen. Use a scrubbing brush to remove stubborn or dried on debris if required.
5. Place gently back into the Inlet and screw on the inlet inspection cap.
4
5
Rainwater Harvesting Solutions
CARE AND MAINTENANCE OF YOUR SYSTEM Optional High-Flow Filter Sleeve b. Carefully pull the High-Flow Filter Sleeve over the
1. Remove the screw cap from the junction.
stainless steel filter ensuring that the High-Flow Filter
2. Gently remove the filter from the housing. 3. Carefully peel back the High-Flow Filter Sleeve off the filter ensuring that the High-Flow Filter Sleeve doesn’t catch on the stainless steel filter. Carefully lift the tail of the HighFlow Filter Sleeve over the plastic end piece. Handwash the
Sleeve does not get caught on the mesh. c. Pull the High-Flow Filter Sleeve down until it tucks up against the other end piece. d. Rotate the filter while aligning the High-Flow Filter
High-Flow Filter Sleeve with soapy, warm water and dry by
Sleeve to both plastic end pieces. There should be no
hanging out. It’s preferable to not use a clothes dryer.
visible stainless steel mesh showing.
4. To refit the High-Flow Filter Sleeve follow the same process
5. Place the filter with the High-Flow Filter Sleeve fitted back in position, ensuring the handle is in the upper position of
as removing. a. Slide the High-Flow Filter Sleeve onto the end of the
the filter housing.
filter and tuck the end up against the plastic end piece.
1
2
3
4a
4b
4c
4d
5
Rainwater Harvesting Solutions
CARE AND MAINTENANCE OF YOUR SYSTEM Cleaning first flush device (optional) The first flush device is designed to divert the initial water
ACTION: To check and clean the first flush
flow away from your tank. This device is optional and may
water diverter, disassemble as shown in the
not be installed on your system. If this device has been
diagram. It may be full of water, so take care when
installed you will find it connected to your charged line or
unscrewing the black hose tail. Flush the white
direct feed. Refer to position on diagrams on pages 11
strainer and red washer well with clean water.
and 12.
Reassemble, taking care to ensure that the ball is replaced and free to move in the pipe body.
1. Locate the first flush device.
2. U nscrew the cap.
3. Removed the filter.
4. Hose clean the filter.
Wall mount classic system Y – strainer
ACTION: turn off pump power, unscrew filter body, remove filter and clean & replace.
6
7
Rainwater Harvesting Solutions
CARE AND MAINTENANCE OF YOUR SYSTEM Cartridge filter (optional) The cartridge filter is designed to have an industry standard 10 inch filter cartridge. Filter cartridges can be purchased from Kingspan Water, or a plumbing and hardware store. The two filter cartridges available from Kingspan Water are as follows: 1. 10 micron carbon activated – used to remove colour and odour. This filter cannot be cleaned and has to be replaced when it becomes clogged. Depending on your circumstances this filter needs to be replaced every 6
1. Unscrew body of cartridge filter
to 12 months, or when you notice a pressure drop. 2. 50 micron pleated – finer sediment removal down to 50 micron. This filter can be washed and reused. It is recommended that you clean this filter every 6-12 months. ACTION: Turn off the power point, close mains water valve, unscrew body of cartridge filter, remove cartridge filter and replace it, ensure the cap is tightened. 2. Remove and replace cartridge filter
2. Screw body of cartridge filter.
Rainwater pipes Rainwater pipes work to feed the water to your toilets,
and, one or more, external garden taps. The garden
washing machine and at least one external tap. When
tap that runs from your rainwater tank has a sign
your home was built separate water pipes were installed
indicating rainwater or ‘Do Not Drink’ symbol.
for feeding your toilets, washing machine (optional)
Rainwater Harvesting Solutions
WATER PUMP + CONTROLLER There are number of configurations for the pump and controller, but they all perform the same basic function. Controller
Pump
If there is sufficient water in your tank the controller
The Pump will typically be a sump pump mounted within
switches the pump on when water is required. If there is
your tank or, in some cases, an external pump. When the
insufficient water in your tank the controller switches back
pump is switched on by the controller the tank water is
to mains water automatically. This controller does not add
pumped from your tank.
water to your tank, but simply allows the mains water to feed through when your tank is empty.
Kingspan Water supplies two types of pump controller configurations: A
EVO MKIII tank mounted system
B
Classic mounted system
Refer to page 10 for details.
Refer to page 10 for details.
The Evolution MkIII comes with a powerful Grundfos
Wall mounted main diverter switch. Sump pump in tank.
submersible pump and PM rain controller as an integrated unit. This offers the advantage of when the tank runs out of water, or when there’s a power outage the PM rain controller automatically opens the main line to the internal appliances. The Evolution MkIII features a changeover device that comfortably sits in the recess of the tank and a quality Grundfos SB submersible pump. By integrating your tank with a powerful, high pressure, submersible Evolution MKIII water tank pump and controller you will enjoy the following benefits:
»q uick and easy to install » c ost savings through lower power consumption and efficient use of water
»a utomatic switching to main water when rainwater runs out or power is off
» s avings on space » improved appearance of the system »p ump is silent once submerged
8
9
Rainwater Harvesting Solutions
FILTERS All systems contain filters that require regular cleaning and
additional filtration may be required if you have leaves or
maintenance to ensure your system performs at its best.
other organic matter collecting on your roof and gutters.
The filters are designed to clean the rainwater to a level
Refer to the Care and Maintenance section for further
that will ensure appliances, such as your toilet cistern and
information on cleaning filters.
washing machine valves, are kept clean. In some cases
Cleaning controller filters on the EVO MKIII system
1. Disconnect unit from power and isolate the mains water. Lift open the cover of the Evolution MKIII and disconnect the lid.
2. Using a screwdriver, open the transparent cap.
3. Remove the white filter.
4. Rinse thoroughly under running water, inspect and, if damaged, purchase new filter.
5. Insert the white filter and re-attach the transparent lid using a screwdriver to tighten to the stop position.
6. Re-attach the cover of the Evolution MKIII and close the lid. Re-connect to power and turn mains water back on.
The filter pot is designed to have an industry standard 10 inch filter cartridge. Filter cartridges can be purchased from Kingspan Water or a plumbing and hardware store. Filter cartridges can be purchased from Kingspan Water or a plumbing and hardware store.
Rainwater Harvesting Solutions
PUMP DIAGRAMS
CLASSIC WALL MOUNT
A C
A. Enclosure box (optional)
E B
B. Mains water isolation valve C. Mains line strainer (optional)
D F
D. Weatherproof power outlet
G
E. Mains backup controller F. Pump line strainer G. Cartridge filter (optional)
EVO MKIII TANK MOUNTED PUMP
A
A. Weatherproof power outlet
B
B. Power cord C. Mains water IN isolation valve (shown in ON position) D. Optional Mains water OUT
D
isolation valve (shown in ON position)
C E
E. Primary filter
10
11
Rainwater Harvesting Solutions
EVO MKIII TANK MOUNTED SYSTEM J
L
G
D
B
A
K M
E C F
I
H
EVO MKIII TANK MOUNTED SYSTEM A. Leaf eater(optional)
F. Overflow stormwater
K. Submersible pump
B. Charged stormwater pipe
G. Inlet screen and light guard
L. Evo MkIII – for detail see p10
C. Inspection outlet
H. Tank drain valve
M. Tank
D. First flush water diverter
I. Tank base – concrete or similar
E. Overflow air-gap (optional)
J. Weatherproof power outlet
Rainwater Harvesting Solutions
CLASSIC WALL MOUNT SYSTEM
M
P I H N
J
A
E G
C F D
B
K L O
CLASSIC WALL MOUNT A. Leaf eater(optional)
G. Cartridge filter (optional)
M. Inlet screen and light guard
B. Mains water isolation valve
H. Charged stormwater pipe
N. Submersible pump
C. Mains line strainer (optional)
I. First flush water diverter
O. Tank base – concrete or similar
D. Weatherproof power outlet
J. Overflow air-gap (optional)
P. Tank
E. Mains backup controller
K. Overflow stormwater
F. Pump line strainer
L. Tank drain valve
NOTE: Filters and Wall Mounted Box is Optional
12
13
Rainwater Harvesting Solutions
FAULT FINDING Please use the following guide before making a service call. FAULT
ACTION
Pump not running
» Check water level in tank. Water level must be a minimum of 400mm. » Check power cord plugged in and turned on. » Check LED lights are displayed on controller. » Check power to power point. Can use a portable light or other device to check if power is available at power point. » Press reset button if warning light is showing. » Pump or controller is faulty. Contact Kingspan Water on 1300 736 562.
Water overflow from top of tank when raining
» Check and clean inlet screen. » Check overflow line is clear. » Call Kingspan Water on 1300 736 562 if problem continues.
Water leaking from first flush diverter
» This is normal function and is expected. You will lose a small amount of water while it is raining and for a period after rainfall has stopped. The water can be directed to a drain or similar using 13mm garden hose.
Poor pressure when pump is running
» Inspect and clean controller filter. Test briefly without filter installed to see if pressure improves. » Inspect tank controller connections to house for leaks. » Ensure all valve are fully open on inbound and house feed lines.
Pump running continuously
» Check power cord from pump is plugged into the controller and not the power point on wall (classic system only). » Check no leaking taps, toilet or washing machine connections. » Turn off system and contact Kingspan Water on 1300 736 562.
Noisy pump
» Pump is designed to be almost silent in operation. Contact Kingspan Water on 1300 736 562.
Water smells / bad odours
» Odour is caused from organic material (leaves and de-bris) in your gutters, pipe work and water tank. » Clean gutters and debris from roof. » Upgrade to Grundfos Carbon Filter for Evolution MKIII. Refer to Spare Parts. » Add Rain water tank purifier to your tank. Can be purchased from Kingspan or plumbing and hardware stores. » If problem persist your charged line system may require flushing to remove debris.
Rainwater Harvesting Solutions
14
SPARE PARTS PART
ITEM CODE
GRUNDFOS 20 MICRON FILTER (Optional Evolution MkIII)
FIL-GRUNDFOS20MICRON
GRUNDFOS 250 MICRON FILTER (Standard Evolution MKIII Filter)
FIL-GRUNDFOS250MICRO
GRUNDFOS CARBON FILTER (Optional Evolution MkIII)
FIL-GRUNDFOSCARBON
400mm 100 micron Sock Filter (HIGH-FLOW FILTER SLEEVE)
FIL-SOCK FILTER
400mm strainer + light guard (Standard)
400 STRAINER + GUARD
500mm Strainer + Light Guard (Suitable for Round Tanks over 2m in diameter only)
500 STRAINER + GUARD
90mm First Flush w-brkt
FLUSH 90
100mm First Flush Kit
FLUSH 100
Carbon Impregnated 10” (Standard Classic System)
10 MICRON FILTER
Pleated washable 10” (Standard Classic system)
50 MICRON FILTER
Rainwater Tank Purifier
AQUASAFE
SERVICE RECORD SERVICE PERFORMED
WARRANTY a. All Kingspan Water rainwater tanks are covered by a 10 year construction warranty. b. All tanks made from Bluescope AQUAPLATE® steel are covered by the Bluescope 20 year corrosion warranty. c. All pumps and mains water backup controllers are covered by a two year standard warranty issued by the manufacturer. d. Warranties do not cover the following: i. Service calls not related to faults with the products included in the rainwater harvesting system. ii. Faults caused by accidental damage, misuse or acts of nature. iii. Maintenance as detailed in this manual. Tank warranty form can be found at: www.kingspanwater.com.au/product-warranty. For service and maintenance enquiries call 1300 736 562 or email
[email protected]
Replace cartridge after 6 months.
SERVICE DATE
REPLACEMENT DATE
REGISTER FOR A BONUS 2 YEARS EXTENDED PUMP WARRANTY If you have a Kingspan Water Evolution MkIII pump or a Grundfos pump installed as part of your Kingspan Water tank system, don’t forget to register online for your Bonus 2 Years Extended Warranty.
GET YOUR USER MANUAL NOW AT kingspanwater.com.au/ownersmanual
REGISTER NOW AT: kingspanwater.com.au/warranty
S026 23111
20 YEAR GUARANTEE* FOR TOTAL PEACE OF MIND
OUR LOCATIONS We manufacture at each of our three locations: SYDNEY 02 8889 5400 8 Bessemer Street Blacktown NSW 2148 BRISBANE 07 3089 1000 93 Magnesium Drive Crestmead QLD 4132 MELBOURNE 03 8364 0800 860 Cooper Street Somerton VIC 3062
1300 736 562 kingspanwater.com.au
[email protected]
PRODUCT WARRANTY* With a Kingspan Water tank, you can rest assured that you have support for the long term. Kingspan Environmental Pty Limited warrants the AQUAPLATE® range of steel water tanks as follows: • 20 year minimum life prior to perforation due to corrosion, as detailed in the AQUAPLATE® product warranty*. • 10 year construction warranty* covering the assembly and sealing of the tank.
